Planet Earth is under stress from various environmental factors, increasing the importance of being able to estimate the environmental costs associated with dynamic material shifts. Such shifts are occurring in the electronics industry and the most famous recent example is the introduction of lead-free solders. "Global Life Cycle Impact Assessments of Material Shifts" describes the environmental implications of this shift to lead-free solders and conductive adhesives using the standardized methodology of environmental life-cycle assessment (LCA).

As the product systems involved are rather small for interconnection materials it is possible using uncertainty analysis and consequential LCA to arrive at robust conclusions, even in the difficult holistic field of environmental cost accounting. The lead-free shift has many implications, such as the export of electronics waste, resource consumption, recycling issues, and technology development.

Condition modelling and control is a technique used to enable decision-making in manufacturing processes of interest to researchers and practising engineering. Condition Monitoring and Control for Intelligent Manufacturing will be bought by researchers and graduate students in manufacturing and control and engineering, as well as practising engineers in industries such as automotive and packaging manufacturing.

This book represents the first ever scientific monograph including an in-depth analysis of all major field-assisted sintering techniques. Until now, the electromagnetic field-assisted technologies of materials processing were lacking a systematic and generalized description in one fundamental publication; this work promotes the development of generalized concepts and of comparative analyses in this emerging area of materials fabrication. This book describes modern technologies for the powder processing-based fabrication of advanced materials. New approaches for the development of well-tailored and stable structures are thoroughly discussed. Since the potential of traditional thermo-mechanical methods of material treatment is limited due to inadequate control during processing, the book addresses ways to more accurately control the resultant material's structure and properties by an assisting application of electro-magnetic fields. The book describes resistance sintering, high-voltage consolidation, sintering by low-voltage electric pulses (including spark plasma sintering), flash sintering, microwave sintering, induction heating sintering, magnetic pulse compaction and other field-assisted sintering techniques. Includes an in-depth analysis of all major field-assisted sintering techniques; Explains new techniques and approaches for material treatment; Provides detailed descriptions of spark plasma sintering, microwave sintering, high-voltage consolidation, magnetic pulse compaction, and various other approaches when field-assisted treatment is applied.

The primary aim of this volume is to provide researchers and engineers from both academic and industry with up-to-date coverage of new results in the field of robotic welding, intelligent systems and automation. The book is mainly based on papers selected from the 2020 International Conference on Robotic Welding, Intelligence and Automation (RWIA'2020) in Shanghai and Lanzhou, China. The articles show that the intelligentized welding manufacturing (IWM) is becoming an inevitable trend with the intelligentized robotic welding as the key technology. The volume is divided into four logical parts: Intelligent Techniques for Robotic Welding, Sensing of Arc Welding Processing, Modeling and Intelligent Control of Welding Processing, as well as Intelligent Control and its Applications in Engineering.

The high reliability required in industrial processes has created the necessity of detecting abnormal conditions, called faults, while processes are operating. The term fault generically refers to any type of process degradation, or degradation in equipment performance because of changes in the process's physical characteristics, process inputs or environmental conditions. This book is about the fundamentals of fault detection and diagnosis in a variety of nonlinear systems which are represented by ordinary differential equations. The fault detection problem is approached from a differential algebraic viewpoint, using residual generators based upon high-gain nonlinear auxiliary systems ('observers'). A prominent role is played by the type of mathematical tools that will be used, requiring knowledge of differential algebra and differential equations. Specific theorems tailored to the needs of the problem-solving procedures are developed and proved. Applications to real-world problems, both with constant and time-varying faults, are made throughout the book and include electromechanical positioning systems, the Continuous Stirred Tank Reactor (CSTR), bioreactor models and belt drive systems, to name but a few.

In order to compete in the current commercial environment companies must produce greater product variety, at lower cost, all within a reduced product life cycle. To achieve this, a concurrent engineering philosophy is often adopted. In many cases the main realization of this is Design for Manufacture and Assembly (DFM/A). There is a need for in-depth study of the architectures for DFM/A systems in order that the latest software and knowledge-based techniques may be used to deliver the DFM/A systems of tomorrow. This architecture must be based upon complete understanding of the issues involved in integrating the design and manufacturing domains. This book provides a comprehensive view of the capabilities of advanced DFM/A systems based on a common architecture.

This book comprises the select proceedings of the 2nd International Conference on Future Learning Aspects of Mechanical Engineering (FLAME) 2020. In particular, this volume discusses different topics of industrial and production engineering such as sustainable manufacturing processes, logistics, Industry 4.0 practices, circular economy, lean six sigma, agile manufacturing, additive manufacturing, IoT and Big Data in manufacturing, 3D printing, simulation, manufacturing management and automation, surface roughness, multi-objective optimization and modelling for production processes, developments in casting, welding, machining, and machine tools. The contents of this book will be useful for researchers as well as industry professionals.

This book will change the way you think about problems. It focuses on creating solutions to all sorts of complex problems by taking a practical, problem-solving approach. It discusses not only what needs to be done, but it also provides guidance and examples of how to do it. The book applies systems thinking to systems engineering and introduces several innovative concepts such as direct and indirect stakeholders and the Nine-System Model, which provides the context for the activities performed in the project, along with a framework for successful stakeholder management. A list of the figures and tables in this book is available at https://www.crcpress.com/9781138387935. FEATURES * Treats systems engineering as a problem-solving methodology * Describes what tools systems engineers use and how they use them in each state of the system lifecycle * Discusses the perennial problem of poor requirements, defines the grammar and structure of a requirement, and provides a template for a good imperative construction statement and the requirements for writing requirements * Provides examples of bad and questionable requirements and explains the reasons why they are bad and questionable * Introduces new concepts such as direct and indirect stakeholders and the Shmemp! * Includes the Nine-System Model and other unique tools for systems engineering

This book sets the fundamentals of modern weaving at a new level. It contains information for the design of woven structures with complex cross section and multiple layers for modern applications, in the way that leading product developers, professors and researchers are using them now. It starts with the classical weaving principles and patterning and extends these quickly to multilayer structures, produced with single and multiple weft insertion devices, woven structures with complex cross section or direct 3D shape. The engineering methods for design of the structures using modern software and modern algorithms are also explained. Finally, an overview of different application areas is given. The book is written by the world leading experts in their fields and is prepared as learning tool for people interested in modern weaving. Exercises and end-of-chapter summaries will help the reader to check his own knowledge.

This book introduces several mathematical models in assembly line balancing based on stochastic programming and develops exact and heuristic methods to solve them. An assembly line system is a manufacturing process in which parts are added in sequence from workstation to workstation until the final assembly is produced. In an assembly line balancing problem, tasks belonging to different product models are allocated to workstations according to their processing times and precedence relationships among tasks. It incorporates two features, uncertain task times, and demand volatility, separately and simultaneously, into the conventional assembly line balancing model. A real-life case study related to the mask production during the COVID-19 pandemic is presented to illustrate the application of the proposed framework and methodology. The book is intended for graduate students who are interested in combinatorial optimizations in manufacturing with uncertain input.

In most organizations, new product development is a kind of mysterious "art" practiced by a select few individuals possessing key skills. This groundbreaking book introduces a revolutionary approach to new product development that transforms that nebulous art into a rigorous science. Inspired by the author's extensive R&D experience at Goodyear Aerospace and Hewlett-Packard, it details a dynamic organizational model, guaranteed to radically enhance the efficiency and creativity of the product development process. Fundamental to the author's model is its cross-functional approach, in which responsibility is distributed among teams (the product development definition team, development planning team, the execution team, etc.) comprising engineers and managers from throughout the organization. This systematic new approach is based on systems theory that works both vertically--through an organization's management structure and horizontally--across new product development functions. An integrated approach such as this affords heightened focus on the product development task at hand, greater economy of effort, and allows managers and design engineers to more readily meet complex design and analysis objectives, negotiate management considerations, and budget, while integrating the latest research developments. After an in-depth examination of the variables affecting new product development, New Product Development traces the development process from the initial concept through planning and execution and finally, to introduction into the marketplace. All methods presented are based on actual product development from Goodyear Aerospace and Hewlett-Packard. Throughout, difficult organizationalconcepts are supported by well-rendered visual aids that help readers to more readily comprehend them. And a number of handy checklists and reference material are supplied that help in the implementation of the methods outlined. Offering a dynamic new approach to new product development, this book is an essential guide for project managers, design engineers, and all those involved in cross-functional new product development in industry.

The object of this book is to present the basic facts of convex functions, standard dynamical systems, descent numerical algorithms and some computer programs on Riemannian manifolds in a form suitable for applied mathematicians, scientists and engineers. It contains mathematical information on these subjects and applications distributed in seven chapters whose topics are close to my own areas of research: Metric properties of Riemannian manifolds, First and second variations of the p-energy of a curve; Convex functions on Riemannian manifolds; Geometric examples of convex functions; Flows, convexity and energies; Semidefinite Hessians and applications; Minimization of functions on Riemannian manifolds. All the numerical algorithms, computer programs and the appendices (Riemannian convexity of functions f: R R, Descent methods on the Poincare plane, Descent methods on the sphere, Completeness and convexity on Finsler manifolds) constitute an attempt to make accesible to all users of this book some basic computational techniques and implementation of geometric structures. To further aid the readers, this book also contains a part of the folklore about Riemannian geometry, convex functions and dynamical systems because it is unfortunately "nowhere" to be found in the same context; existing textbooks on convex functions on Euclidean spaces or on dynamical systems do not mention what happens in Riemannian geometry, while the papers dealing with Riemannian manifolds usually avoid discussing elementary facts. Usually a convex function on a Riemannian manifold is a real valued function whose restriction to every geodesic arc is convex."

Process engineering spans industrial applications in the manufacturing sector from petrochemical to polymer to mineral production. From Plant Data to Process Control covers the most up-to-date techniques and algorithms in the area of process identification (PID) and process control, two key components of process engineering, essential for optimizing production systems. It examines both the theoretical advances in process design and control theory, and a wide variety of implementations. A wide variety of approaches are presented for building models of dynamical systems based on observed data (process identification) and for making the output of a system behave in a desired fashion by properly selecting the process input (process control).

This book describes systematically the theory and technology of the precision forming of large, complex and thin-walled superalloy castings for aircraft engines, covering all the important basic aspects of the manufacturing process, including process design, wax pattern, ceramic molds, casting and solidification, heat treatment, repair casting and dimension precision control. The correlation of casting defects, structural characteristics and performance of castings is revealed through a range of tests. It also discusses the latest technologies and advances in this field - such as imaging the solidification process by means of synchrotron radiography, 3D computerized tomography and reconstruction of microporosity defects, analysis and diagnosis of error sources for dimension over-tolerance and adjusted pressure casting technology - which are of particular interest. Providing essential insights, the book offers a valuable guide to the design and manufacture of superalloy casting parts for aircraft engines.

Economic and Financial Analysis for Engineering and Project Management is for engineers and others who must analyze the financial and economic ramifications of producing and sustaining capital projects. Unlike other books in the field, it offers straightforward and lucid explanations of all main formulas needed to carry out financial analyses. The math is kept simple and is fully explained, making the book accessible to non-technical personnel. Numerous sample problems are provided, and can be worked on standard spreadsheet programs, as well as using interest rate tables. The book shows how to link quantitative data to management decisions and to standard reporting forms and has been designed for practicing engineers and students alike. Economic and Financial Analysis for Engineering and Project Management is a "must have" for graduate students in engineering management departments; graduate and undergraduates taking courses in project management, engineering economics, and engineering finance. Practicing engineers will find this book THE handy reference for any project involving financial analyses.

Today's fast-paced manufacturing culture demands a handbook that provides how-to, no-holds-barred, no-frills information. Completely revised and updated, the Handbook of Manufacturing Engineering is now presented in four volumes. Keeping the same general format as the first edition, this latest edition not only provides more information but makes it more accessible. Each individual volume narrows the focus while broadening the coverage, giving you immediate access to the information you need. Volume Three, Parts Fabrication: Principles and Process discusses efficient deductive and systematic approaches to machine debugging while providing a refresher on the principles of structural mechanics. Edited by Richard Crowson with contributions from experts in each field, the book focuses on establishing communication between manufacturing and design engineers and machine-building technicians. The discussions of engineering design fundamentals, free-body diagrams, stresses, forces, and strength of materials help readers understand and solve counter-intuitive problems. The coverage includes material characteristics of metals, conventional fabrication processes, laser welding, modeling, and nontraditional machining methods. Assisting design engineers and machine builders in the successful execution of their tasks, the book recommends steps to improve technical problem solving and communication techniques. It provides understanding of how to incorporate deductive reasoning, systematic engineering, human interaction, and corporate cultural influences into manufacturing processes.

Best Practices in Configuration Management to Ensure Quality Many organizations are invoking a new kind of management technique - Configuration Management - meant to ensure a product maintains its originally intended design, materials, composition, and processing throughout its entire lifecycle. This method moves away from current supply chain thinking, in which products often undergo countless changes throughout the process. Configuration Management: Implementation, Principles, and Applications for Manufacturing Industries decreases the risk of safety breaches and timely and expensive changes, while preserving the quality of the end product. This volume provides businesses with the management objectives necessary for survival in today's corporate structure. Examines the Lost Tribal Wisdom of Project Management This valuable guide emphasizes that configuration management is driven by designers, not by the often unpredictable whims of end-users. It also addresses ways to overcome missing tribal wisdom - the tendency to fall into the new-newer-newest syndrome, always looking for the next great technology, software, etc. The book contains more than 60 reader-friendly tables, figures, and checklists to help bolster understanding of these and other discussed management concepts. The author emphasizes these foundational principles: Configuration management is designed to turn perception into reality If changes are made to configuration items, the safety of the product could be breached Configuration item selections must be made by a team, not by one person or department In addition to providing an unprecedented overview of this groundbreaking management style, this text presents case studies in which an understanding of config

Advances in computational power have facilitated the development of simulations unprecedented in their computational size, scope of technical issues, spatial and temporal resolution, complexity and comprehensiveness. As a result, complex structures from airplanes to bridges can be almost completely based on model-based simulations. This book gives a state-of-the-art account of modeling and simulation of the life cycle of engineered systems, covering topics of design, fabrication, maintenance and disposal. Providing comprehensive coverage of this rapidly emerging field, Modeling and Simulation-Based Life Cycle Engineering is essential reading for civil, mechanical and manufacturing engineers. It will also appeal to students and academics in this area.

Reducing Operational Costs in Composites Manufacturing provides organization-specific principles for managers working in the composites industry. It utilizes a "how to" format for reducing operational costs and provides examples for each principle. In the first two sections, readers learn how to evaluate the existing environment to determine the best course of action when developing a plan to achieve goals. This is followed by a deeper understanding of why character strengths are important, and how to effectively manage employees in section three. Section four helps the new manager to think outside the box by bringing in other managers to evaluate and offer suggestions. Finally, section five teaches the reader how to sustain and continually enhance what they have put in place. Uniquely aimed at the composites industry, this book helps professionals and managers implement process change, gain control of struggling facilities, enhance the strengths of more efficient organizations, and consider manufacturing costs of in a new light.

The future of manufacturing companies depends largely on their ability to adapt to swiftly changing global conditions. These are exemplified by international com- tition, rapidly growing intercommunication and the increased significance of en- ronmental issues [KLOC98a, ENGE02]. Precision machining with geometrically undefined cutting edges represents a key production engineering technology with high efficiency, security and machining quality. DIN norm 8589 subsumes within the group "machining with geometrically - defined cutting edges" the following material removal manufacturing processes: grinding, honing, lapping, free abrasive grinding and abrasive blast cutting. - chining is carried out in these production methods by means of more or less - regularly formed grains composed of hard substances brought into contact with the material. Of all methods understood as machining with geometrically undefined cutting edges, only grinding, honing and lapping can, strictly speaking, be considered p- cision machining. Free abrasive grinding and abrasive blast cutting, also treated in this book, represent a special group, as they generally cannot bring about geom- rical change in the material.

This book presents recent advances in optimization and control methods with applications to industrial engineering and construction management. It consists of 15 chapters authored by recognized experts in a variety of fields including control and operation research, industrial engineering and project management. Topics include numerical methods in unconstrained optimization, robust optimal control problems, set splitting problems, optimum confidence interval analysis, a monitoring networks optimization survey, distributed fault detection, nonferrous industrial optimization approaches, neural networks in traffic flows, economic scheduling of CCHP systems, a project scheduling optimization survey, lean and agile construction project management, practical construction projects in Hong Kong, dynamic project management, production control in PC4P and target contracts optimization.

The book offers a valuable reference work for scientists, engineers, researchers and practitioners in industrial engineering and construction management.

This handbook covers DEA topics that are extensively used and solidly based. The purpose of the handbook is to (1) describe and elucidate the state of the field and (2), where appropriate, extend the frontier of DEA research. It defines the state-of-the-art of DEA methodology and its uses. This handbook is intended to represent a milestone in the progression of DEA. Written by experts, who are generally major contributors to the topics to be covered, it includes a comprehensive review and discussion of basic DEA models, which, in the present issue extensions to the basic DEA methods, and a collection of DEA applications in the areas of banking, engineering, health care, and services. The handbook's chapters are organized into two categories: (i) basic DEA models, concepts, and their extensions, and (ii) DEA applications. First edition contributors have returned to update their work.

The second edition includes updated versions of selected first edition chapters. New chapters have been added on: different approaches with no need for a priori choices of weights (called multipliers) that reflect meaningful trade-offs, construction of static and dynamic DEA technologies, slacks-based model and its extensions, DEA models for DMUs that have internal structures network DEA that can be used for measuring supply chain operations, Selection of DEA applications in the service sector with a focus on building a conceptual framework, research design and interpreting results.

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In an age when most business plans extend only to the next quarterly reporting period, the authors of this book propose an audaciously longer view of future planning. Reaching beyond the modern five or ten-year strategic plan, the authors take a cue from Kongo Gumi, a Japanese construction company launched in 578 AD that managed to thrive as a family-owned business for nearly 1500 years. With the 2010 publication of an international standard on social responsibility (ISO 26000), and increased attention to sustainability and sustainability reporting, many organizations today are heeding the call to operate with this standard in mind. However, once the guidelines are understood and the gaps measured, these same organizations often struggle during implementation. Leveraging many decades of combined experience in Quality Management and Product Development, the authors of this seminal book provide a proven solution to help you turn information into action. Defining exactly what social responsibility means, A Six Sigma Approach to Sustainability introduces SOFAIR, a six-step methodology for achieving sustainability through social responsibility performance improvement. This rigorous methodology uses Six Sigma, and other process improvement methods, as a basis for maximizing the efficiency and effectiveness of your organization's social responsibility performance improvement effort. The book explains and demonstrates the meaning of CISR (R) - continual improvement for social responsibility - and illustrates the six-step SOFAIR methodology with many examples. The authors explain how your existing organizational continual improvement efforts can be adapted to also focus on sustainability. Four case studies are provided that demonstrate the application of the methodology in manufacturing, healthcare, business processes, and everyday personal life. Finally, the authors provide 10 things you can do today as social responsibility action. Kongo Gumi represents the author's goal of sustainability, and prompts the question, "What will your organization look like, not in 5-10 years, but in fifteen centuries?" This book provides a way for you to take action to create a more sustainable environment where your customers, suppliers, employees, and communities are available for your organization for decades, and even centuries, to come. About the Book's Cover: The six hands of many colors encircling the globe represent the diversity of stakeholders engaged in the six-step SOFAIR Process, and the global impact of CISR (R). CISR (R) is a registered trademark and can be used with permission for non-commercial use. Contact: www.SherpaBCorp.com

Proceedings of the FISITA 2012 World Automotive Congress are selected from nearly 2,000 papers submitted to the 34th FISITA World Automotive Congress, which is held by Society of Automotive Engineers of China (SAE-China ) and the International Federation of Automotive Engineering Societies (FISITA). This proceedings focus on solutions for sustainable mobility in all areas of passenger car, truck and bus transportation. Volume 11: Advanced Vehicle Manufacturing Technology focuses on: *Applications of Aluminum, Magnesium and Zink Alloys , Composites *Advanced Body Manufacturing Technology *Body Corrosion Protection Technology *Welding, Joining and Fastening *Casting Technology *Stamping Technology *Paints, Polymers and Coatings *Exterior Body Panels *Advanced Process Management Above all researchers, professional engineers and graduates in fields of automotive engineering, mechanical engineering and electronic engineering will benefit from this book. SAE-China is a national academic organization composed of enterprises and professionals who focus on research, design and education in the fields of automotive and related industries. FISITA is the umbrella organization for the national automotive societies in 37 countries around the world. It was founded in Paris in 1948 with the purpose of bringing engineers from around the world together in a spirit of cooperation to share ideas and advance the technological development of the automobile.

The authors address production planning problems in distributed manufacturing networks from strategic, tactical organisational and operative perspectives. New methodologies for capacity negotiation, allocation and workload assignment in production networks are presented.