All-embracing manufacturing is a system that aims to dissolve the complexity of the manufacturing process and restore the inherent simplicity. It claims that production is very simple and flexible by nature. However, the complexity is a result of the production system approach which makes it rigid and therefore complex. All-embracing manufacturing introduces flexibility to production planning, it eliminates constraints, bottlenecks, and disruptions automatically while it restores the simplicity. No decision is made ahead of time, but only at the time of execution. It introduces technology as dominant part of manufacturing. It is a computer oriented system that imitates human behavior i.e. practically as any of us behave in daily personal life.

The concept of lean production is not new, but the challenges of dramatic change management often stymie business leaders trying to put lean operations into place. This newly-revised and greatly expanded volume aims to provide a readable, real-world roadmap for putting into place the indispensable strategy and tactics managers need to make lean work and move their organizations - whether manufacturing or service-based - toward a world-class production system. Drawing upon decades of experience in the front lines of lean production and organizational transformation, the author provides cases, anecdotes, examples, rationales and concrete tools to help business leaders stop talking about lean production and actually make progress toward achieving it. It's the perfect resource for leaders at all levels who are interested in improving their competitiveness, building more successful operations, and moving toward world-class performance in customer satisfaction, profitability, and employee satisfaction. Contains in-depth "insight" chapters that explore key principles of the strategy with detailed explanations, examples, anecdotes, graphics, and comments by business leaders experienced in each area. Addresses the use of lean production principles and tools in service organizations and small companies. Provides actual case histories of successful implementation in a variety of organizations. Includes explanatory graphics and charts, including key steps and measurements for use in implementation. Features an extensive glossary and additional recommended reading. What is a Lean, World-Class, Production System? Getting Lean-the Route to World-Class Production Japanese Roots-Toyota, Toyota, Toyota Building the Foundation-Employee Involvement, and the Example of Boeing's 757 Airplane Productivity Program Erecting the Roof-the Crucial Role of Leaders Promoting the Process-the Power of the Promotion Office Japan Study Missions-the Power of Learning and Doing Champions, Consultants, Sensei-the Differences and Their Key Roles The Roadmap-Striving for Perfection Through Kaizen Beyond Manufacturing-the Office and Service Industry Wasteland Summary: The Opportunity is Yours to Choose Appendix I: Ten Lessons for a Lean, World-Class Production System Appendix II: Further Reading Appendix III: Glossary

Analysis and Design of Discrete Part Production Lines provides a complete overview of production systems, investigating several production line problems, and describing the best approaches to the analysis of production line performance. Written by experts in the field of production and manufacturing research, this book also presents numerous techniques that can be used to describe and model various types of production lines.

Special Features:

* Includes access to a supplementary web-based software package, providing algorithms and examples, developed by distinguished experts of the field.

* Describes new results for evaluative techniques and design algorithms as well as several open problems in production line optimization.

* Presents in detail the theory and techniques that underlie production system management, design, and analysis, allowing the book to serve as an excellent introduction to newcomers in the field.

* Has potential for use in a graduate level course in industrial or manufacturing engineering, or in a business course with a manufacturing focus.

* Contains appendices providing an overview of several mathematical techniques employed to design and evaluate production line models.

Presenting a comprehensive and consistent treatment of grinding theory and its practical utilization, this new edition focuses on grinding as a machining process using bonded abrasive grinding wheels as the cutting medium. Logically organized, this self-contained resource starts with a description of abrasives and bonded abrasive cutting tools; then moves on to thermal analyses of the grinding process for conventional, creep feed, and superabrasive grinding; and ends with methods for enhancing and optimizing of grinding operations, simulation of grinding processes, and computer control of grinding machines. The perfect reference for practicing engineers involved in the grinding process, it will also be useful for researchers working in the field. Features a unified and self-contained presentation about what is known about grinding processes and how this information can be practically applied. Presents more detail on new grain materials, creep feed conventional abrasive wheels, superabrasive (diamond and CBN) materials and wheels, and metal bonded superabrasive electroplated wheels. Includes a more comprehensive treatment of thermal aspects of grinding; as well as a new chapter on dealing with fluid flow in grinding-including flow through the grinding zone, fluid burnout, and cooling effects. Contains an updated chapter relating to grinding machine control and optimization with a new example of model-based grinding optimization, and future prospects for integrating simulation into open architecture machine tools for optimal control. Preface Introduction Grinding Wheels: Composition and Properties Grinding Geometry and Kinematics Wheel, Truing, Dressing, and Topography Grinding Mechanisms Thermal Aspects: Conventional Grinding Thermal Aspects: Creep-Feed Grinding Thermal Aspects: Grinding with CBN Abrasives Fluid Flow in Grinding Surface Roughness Wheel Wear and Lubrication Grinding Deflections: Grinding Cycles, Inaccuracies, and Vibrations Simulation, Optimization, and Intelligent Control

The use of lasers in material processing has become a useful method for transforming industrial materials into finished products. The benefits of laser material processing are vast, including increased precision, high processing speed, and dustless cutting and drilling. Advanced Manufacturing Techniques Using Laser Material Processing explores the latest methodologies for using lasers in materials manufacturing and production, the benefits of using lasers in industrial settings, as well as future outlooks for this technology. This innovative publication is an essential reference source for professionals, researchers, and graduate-level students studying manufacturing technologies and industrial engineering.

These are the proceedings of the International Conference on Engineering Science and Production Management, 16th - 17th April 2015, Tatranska Strba, High Tatras Mountains - Slovak Republic . The proceedings contain articles focusing on: - Production Management, Logistics - Industrial development, sustainable production - Planning, management and production control - Environmental and Safety Engineering and Management - Integrated business Management - Engineering and quality management of production - European support of industrial innovation These proceedings brings new and original advances and trends in various fields of engineering sciences and technologies that accost a wide range of academics, scientists, researchers and professionals.

Industrial Process Identification and Control Design is devoted to advanced identification and control methods for the operation of continuous-time processes both with and without time delay, in industrial and chemical engineering practice. The simple and practical step- or relay-feedback test is employed when applying the proposed identification techniques, which are classified in terms of common industrial process type: open-loop stable; integrating; and unstable, respectively. Correspondingly, control system design and tuning models that follow are presented for single-input-single-output processes. Furthermore, new two-degree-of-freedom control strategies and cascade control system design methods are explored with reference to independently-improving, set-point tracking and load disturbance rejection. Decoupling, multi-loop, and decentralized control techniques for the operation of multiple-input-multiple-output processes are also detailed. Perfect tracking of a desire output trajectory is realized using iterative learning control in uncertain industrial batch processes. All the proposed methods are presented in an easy-to-follow style, illustrated by examples and practical applications. This book will be valuable for researchers in system identification and control theory, and will also be of interest to graduate control students from process, chemical, and electrical engineering backgrounds and to practising control engineers in the process industry.

This book focuses on basic fundamental and applied aspects of micro-LED, ranging from chip fabrication to transfer technology, panel integration, and various applications in fields ranging from optics to electronics to and biomedicine. The focus includes the most recent developments, including the uses in large large-area display, VR/AR display, and biomedical applications. The book is intended as a reference for advanced students and researchers with backgrounds in optoelectronics and display technology. Micro-LEDs are thin, light-emitting diodes, which have attracted considerable research interest in the last few years. They exhibit a set of exceptional properties and unique optical, electrical, and mechanical behaviors of fundamental interest, with the capability to support a range of important exciting applications that cannot be easily addressed with other technologies. The content is divided into two parts to make the book approachable to readers of various backgrounds and interests. The first provides a detailed description with fundamental materials and production approaches and assembly/manufacturing strategies designed to target readers who seek an understanding ofof essential materials and production approaches and assembly/manufacturing strategies designed to target readers who want to understand the foundational aspects. The second provides detailed, comprehensive coverage of the wide range of device applications that have been achieved. This second part targets readers who seek a detailed account of the various applications that are enabled by micro-LEDs.

This book approaches its subject matter by promoting concepts, methods and solutions for the digital transformation of manufacturing through service orientation in holonic and agent-based control with distributed intelligence. The scientific theme of the book concerns "Manufacturing as a Service", developed by virtualizing and encapsulating manufacturing resources, activities and controls into cloud networked services in an open perspective that spans models from shop floor resource allocation to enterprise infrastructure sharing. The papers included in the application space have a profound human dedication and aim at solving societal needs serving the partnership of the future-people and industry in the era of Society 5.0. The book's readership includes researchers and engineers working in manufacturing, supply chains and logistics areas who innovate, develop and use digital control solutions and students enrolled in Engineering and Service Science programs.

Devoted to the subject of shape charge design using numerical methods, this book offers the defense and commercial industries unique material not contained in any other single volume. The coverage of the Lagrangian and Eulerian methods as well as the equation of state provides first hand help to engineers working on shape charge problems. The book includes detailed descriptions of oil-well perforation not available from any other sources and, coupled with the material flow physics discussed in Chapters 2 and 3 and Appendix B, readers can design the fuel rod configurations for a nuclear reactor core. The equations of state and the constitutive models in Chapter 8 are among the best material models currently available.

The Portal to Lean Production: Principles and Practices for Doing More with Less describes the steps, difficulties, and rewards of implementing lean production. The book moves beyond concepts to address practical matters. The authors provide enough information for you to begin implementing lean production within your organization.
This book applies a model-the Portal to Lean Production-to illustrate principles and practices. The model reappears at the start of every chapter and serves to connect the concepts of each chapter with those in other chapters, and with basic lean production principles.
This volume contains short vignettes that appear in every chapter of actual lean production implementations. Following these real-world examples, the text provides expanded coverage of topics to enable you to learn and apply concepts and principles. The authors enable you to see the context, application, and practical issues associated with lean production concepts and methods before learning details. The vignettes, based upon the work experience of co-author Avi Soni, help connect the concepts and tie them to practical examples.

This excellent book systematically identifies the issues surrounding the effective linking of project management techniques and engineering applications. It is not a technical manual, nor is it procedure--led. Instead, it encourages creative learning of project engineering methodology that can be applied and modified in different situations. In short, it offers a distillation of practical 'on--the job' experience to help project engineers perform more effectively. While this book specifically addresses process plants, the principles are applicable to other types of engineering project where multidisciplinary engineering skills are required, such as power plant and general factory construction. It focuses on the technical aspects, which typically influence the configuration of the plant as a whole, on the interface between the various disciplines involved, and the way in which work is done -- the issues central to the co--ordination of the overall engineering effort. It develops an awareness of relationships with other parties -- clients, suppliers, package contractors, and construction managers -- and of how the structure and management of these relationships impact directly on the performance of the project engineer. Readers will welcome the author's straightforward approach in tackling sensitive issues head on. COMPLETE CONTENTS* Introduction* A process plant* A project and its management* A brief overview* The engineering work and its management* The project's industrial environment* The commercial environment* The contracting environment* The economic environment* Studies and proposals* Plant layout and modelling* Value engineering and plant optimization* Hazards, loss, and safety* Specification, selection and purchase* Fluid transport* Bulk solids transport* Slurries and two--phase transport* Hydraulic design and plant drainage* Observations on multidiscipline engineering* Detail design and drafting* The organization of work* Construction* Construction contracts* Commissioning* Communication* Change and chaos* Fast--track projects* Advanced information management* Project strategy development* Key issues summary

This book is the first in the literature to present the state of the art and some interesting and relevant applications of the Fuzzy Analytic Hierarchy Process (FAHP). The AHP is a conceptually and mathematically simple, easily implementable, yet extremely powerful tool for group decision making and is used around the world in a wide variety of decision situations, in fields such as government, business, industry, healthcare, and education. The aim of this book is to study various fuzzy methods for dealing with the imprecise and ambiguous data in AHP. Features: First book available on FAHP. Showcases state-of-the-art developments. Contains several novel real-life applications. Provides useful insights to both academics and practitioners in making group decisions under uncertainty This book provides the necessary background to work with existing fuzzy AHP models. Once the material in this book has been mastered, the reader will be able to apply fuzzy AHP models to his or her problems for making decisions with imprecise data.

Mistakes occur for many reasons. This book takes a hands-on approach to the reasons mistakes happen, analyzes the actual mistakes, and develops a strategy to reduce them. This book proposes error reduction strategies in human decision making and educates the reader to further reduce the likelihood of making a mistake. It provides error reduction strategies, describes various cost-effective methods for eliminating costly errors, and discusses Anthropometry, Crew Resource Management, Human Factors, Industrial Engineering, Scientific Management, and Usability and the role these topics play in the avoidance of mistakes. This book will be of interest to professionals and students in the areas of industrial engineering, human factors, logistics, quality control, manufacturing, human resources, and safety.

An invaluable resource, The Metal Stamping Process was written by an expert with over 30 years of practical experience, and it has been used for years as the core reference for what is widely regarded as the premier training program in this industry. With this book you will have immediate access to metalworking formulas, design standards, set up techniques, guidelines for designing and tolerancing parts, material choices, EDM, coatings, lubricants, problems and root causes, tooling tips, machine maintenance and mil standards. Also included is ProQuote, a complete and simple-to-use Excel program for cost estimating. It will help ensure that your calculations are correct and save you time besides. Features The only book in the field to explain the business side of the industry, including "buy/make" decisions. Explains how to do the same operation several different ways, as well as the pros and cons of each way. Provides tooling tips only an insider knows. Focuses on failure avoidance. Contains illustrations that depict actual parts and case studies.

This study examines the dialectic relationship between social inequality and change in the newly democratic South Africa through the lens of paid domestic labor. The complexities of this institution provide an in-depth analysis of the tension between the race and gender priorities of South Africa's new democracy and the lived realities of the majority of its population. Because paid domestic work remains the largest sector of employment for women in South Africa, it is critical to situating the scope of social change in this emergent democracy.
This book presents the first comprehensive study of paid domestic labor since South Africa's 1994 post-apartheid transition. Drawing upon 85 interviews with domestic workers, employers, Parliamentarians, community activists and organizational leaders, this research offers diverse perspectives on the race, class and gender divides that remain integral to social relations in the context of national transition. In contrast, this study also details women's collective agency through the exploration of a critical social policy change shaped by the activism of a new union of domestic workers. Drawing upon extensive fieldwork, this book demonstrates that transformation of social relations remains one of the greatest obstacles to engendering democracy in South Africa.

Both process planning and scheduling are very important functions of manufacturing, which affect together the cost to manufacture a product and the time to deliver it. This book contains various approaches proposed by researchers to integrate the process planning and scheduling functions of manufacturing under varying configurations of shops. It is useful for both beginners and advanced researchers to understand and formulate the Integration Process Planning and Scheduling (IPPS) problem effectively. Features Covers the basics of both process planning and scheduling Presents nonlinear approaches, closed-loop approaches, as well as distributed approaches Discuss the outfit of IPPS in Industry 4.0 paradigm Includes the benchmarking problems on IPPS Contains nature-algorithms and metaheuristics for performance measurements in IPPS Presents analysis of energy-efficient objective for sustainable manufacturing in IPPS

Total Operations Solutions builds on concepts that were introduced in "Total Manufacturing Solutions," Basu and Wright (1997). It demonstrates how this holistic approach of operational excellence driven by a self-assessment methodology can be applied equally to manufacturing, service or public sectors.The text covers an implementation programme to demonstrate how to put the methodology into practice. a differentiating feature ofthe approach will be a critical uopdate, impact analysis and comparison with new developments such as e-Business, outsourcing, Six Sigma, EFQM and ISO 9000:2000. It is a step-by-step guide for the application of the appropriate tools to the improvement process.Total Operations Solutions could be used as an essential handbook for all employees in a Six Sigma programme and provide a better understanding of basic tools and techniques to help them to support a quality improvement initiative and sustain a srong competitive position.

Many engineers and scientists have receive little or no training in designed experiments, and any courses that are available tend to be either abstract and divorced from practical considerations or strictly practical-lacking the rigor and depth necessary for true, long-term understanding.
Practical Guide to Designed Experiments: A Unified Modular Approach bridges that gap, presenting the essential material in a manner that permits rapid application to practical problems but also provides the structure and understanding necessary for long-term growth. It covers two-level and three-level full and fractional factorial design and also includes the L12 and L18 designs popularized by Taguchi. The author describes the role and selection of the system response for measurement and optimization and discusses both conventional and Taguchi approaches, noting their similarities and differences.
Clearly written and well organized, this text shows how the components of experimental design fit and work together. Offering an abundance of examples, case studies, and practice problems, it is highly suited to anyone with a basic science or engineering background but little or no previous exposure to matrix experiments or other elements of planned experimentation.

"Performance measurement in maintenance is a key ingredient when an organization is seeking excellence in their maintenance practices. Unquestionably a maintenance scorecard (MSC) consistent with corporate goals will be invaluable. In this context I was pleased to see addresses in the very first Chapter not only comments on key ingredients of a MSC but also implementation issues associated with the use of a MSC. There is so little written on the balanced scorecard (BSC) concept being applied to the maintenance function, and as the first book focusing on the BSC in the context of maintenance , termed by Mather the MSC, it will be a welcome addition to the arsenal of literature available to ensure superior maintenance performance in an organizations." Andrew K S Jardine, PhD, C.Eng., P.Eng, Professor, Department of Mechanical & Industrial Engineering, University of Toronto "The Maintenance Scorecard is an important work in the field of maintenance management. It is important because it weaves together several disparate threads into an insightful and useful whole. Implementation of the ideas presented in The Maintenance Scorecard could focus attention of both top management and maintenance leadership to meaningful improvements." Joel Levitt, President Springfield Resources "It is so refreshing to hear someone whom truly knows what he is talking about rather than the theory merchants that tend to saturate our discipline." Greg Pantaleoni, Director, Effective Systems Solutions Pty. Ltd. This is the first book to seriously tackle the subject of bringing Asset Management into line with other areas of corporate activity. Through a unique adaptation of the balanced scorecard approach to asset management, it provides a structured approach for both the development of strategy and its implementation. Additionally, readers will find a catalogue of indicators along with their uses and weaknesses, a definitive guide to measuring the success of RCM programs, and a logical format that leads them from start to finish with information and hints on each phase of the maintenance scorecard approach. If you or your company need to manage physical assets, you need this book! Provides the RCM Scorecard, which is unique to this book and has not been done previously to this level of detail. Includes information and hints on each phase of the maintenance scorecard approach. Focuses at length on the creation of strategy for asset management and details the differences between various industry types, sectors and markets. Offers an introduction to the methodology of Problem Elimination Logic, and its application and use in the industry. Contains a brief overview of the Technical Change Management System a method for increasing the effectiveness of capital spending in maintenance. Provides a guide to some of the true uses and limitations of benchmarking as a strategic tool for improvement. Uses many illustrations throughout to explain and underline the concepts being presented.

Written primarily for those responsible for the reliability of equipment and the production operation, this innovative book centers on developing and measuring true Overall Equipment Effectiveness (OEE). The author demonstrates that true OEE correlates with factory output, provides a methodology to link OEE with net profits that can be used by reliability managers to build solid business cases for improvement projects, and draws on his own experience by presenting successful improvement applications in every chapter. Additionally, it will also help practitioners better understand Total Productive Maintenance (TPM) and develop an effective foundation to support Reliability-Centered Maintenance (RCM). Develops a minimum set of definitions, a practice application, including three methods of computation, and reconciliation of OEE and various losses. Provides the platform and reasons for maintenance and production to work synergistically. Helps to identify the "hidden factory" that exists within the current system in order to begin leveraging its' potential into real bottom line results. Integrates the famous "Theory of Constraints" aspects into an easy to understand shutdown strategy example. Contains many practical examples throughout to illustrate techniques and methods in a way everyone can easily understand. Understanding the Power of Overall Equipment Effectiveness (OEE) Learning the Basics of OEE Metrics The Financial Aspects of OEE People Expectations The Value Fulcrum, Understanding Priority Setting/Focus Win-Win Maintenance/Equipment Shutdown Strategies Reliability, Availability, Maintainability/System Performance Analysis (RAM/SPA) A General Tool for Acceptance Testing

Industrial production in high-wage countries like Germany is still at risk. Yet, there are many counter-examples in which producing companies dominate their competitors by not only compensating for their specific disadvantages in terms of factor costs (e.g. wages, energy, duties and taxes) but rather by minimising waste using synchronising integrativity as well as by obtaining superior adaptivity on alternating conditions. In order to respond to the issue of economic sustainability of industrial production in high-wage countries, the leading production engineering and material research scientists of RWTH Aachen University together with renowned companies have established the Cluster of Excellence "Integrative Production Technology for High-Wage Countries." This compendium comprises the cluster's scientific results as well as a selection of business and technology cases, in which these results have been successfully implemented into industrial practice in close cooperation with more than 30 companies of the industrial production sector.

This book covers the basics of setup reduction and quick changeover and data collection. It outlines the first pass of waste reduction through the implementation of the visual workplace and layout improvements. The book covers two quick changeover concepts: intermediate tooling and one-turn methods.

This book is classified and organised into three major headings: personal effectiveness, leadership, and communication. It focuses on interpersonal management skills and explains what it takes to improve how frontline managers and supervisors communicate and relate to their employees and customers.

This book presents the proceedings of the 3rd International Conference of IFToMM ITALY, held online on September 9-11, 2020. It includes peer-reviewed papers on the latest advances in mechanism and machine science, discussing topics such as biomechanical engineering, computational kinematics, the history of mechanism and machine science, gearing and transmissions, multi-body dynamics, robotics and mechatronics, the dynamics of machinery, tribology, vibrations, rotor dynamics and vehicle dynamics. A valuable, up-to-date resource, it offers an essential overview of the subject for scientists and practitioners alike, and will inspire further investigations and research.