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Books > Professional & Technical > Mechanical engineering & materials > Production engineering > General
The concept of virtual manufacturing has been developed in order to increase the industrial performances, being one of the most ef cient ways of reducing the m- ufacturing times and improving the quality of the products. Numerical simulation of metal forming processes, as a component of the virtual manufacturing process, has a very important contribution to the reduction of the lead time. The nite element method is currently the most widely used numerical procedure for s- ulating sheet metal forming processes. The accuracy of the simulation programs used in industry is in uenced by the constitutive models and the forming limit curves models incorporated in their structure. From the above discussion, we can distinguish a very strong connection between virtual manufacturing as a general concept, ?nite element method as a numerical analysis instrument and constitutive laws,aswellas forming limit curves as a speci city of the sheet metal forming processes. Consequently, the material modeling is strategic when models of reality have to be built. The book gives a synthetic presentation of the research performed in the eld of sheet metal forming simulation during more than 20 years by the members of three international teams: the Research Centre on Sheet Metal Forming-CERTETA (Technical University of Cluj-Napoca, Romania); AutoForm Company from Zurich, Switzerland and VOLVO automotive company from Sweden. The rst chapter presents an overview of different Finite Element (FE) formu- tions used for sheet metal forming simulation, now and in the past.
The ability to make one's own tools is invaluable in developing countries for a number of reasons: First, the cost of western imports put them out of reach of all but a small proportion of practising carpenters. Second, it is the aim of all developing countries to become increasingly self-sufficient. If tools and equipment can be made using available expertise and materials, especially for vocational schools and colleges, much more 'hard currency' would be available for more essential development work.Third, a broken, shop-bought tool may be difficult to repair, spare parts are often unavailable, and the cost of replacement will definitely be more than the original price, due to inflation. There is no reason why a home-made tool should not wear as well, but if it does break, it can be repaired or replaced at little cost. Fourth, a craftsman who makes his own tools is more likely to look after them and take pride in his work. Fifty years ago it was common practice for carpenters in Europe to make their own tools. It is still done today in some eastern countries, and to a lesser extent in the west.
This comprehensive book examines the technology and practical applications of plant multivariable envelope control. Optimize plant productivity, including air handlers, boilers, chemical reactors, chillers, clean-rooms, compressors and fans, cooling towers, heat exchangers, and pumping stations. Bela G. Liptak speaks on Post-Oil Energy Technology on the AT&T Tech Channel.
This book presents select proceedings of the International Conference on Future Learning Aspects of Mechanical Engineering (FLAME 2018). The book covers mechanical design areas such as computational mechanics, finite element modeling, computer aided designing, tribology, fracture mechanics, and vibration. The book brings together different aspects of engineering design, and will be useful for researchers and professionals working in this field.
Toyota's world-renowned success proves that just-in-time (JIT) makes other manufacturing practices obsolete. This simple but powerful book is based on the seminars given by Taiichi Ohno and other senior production staff to introduce Toyota's own supplier companies to JIT. It teaches the philosophy and implementation of what many call the most efficient production system in the world.
Every day more American companies are learning that JIT works outside Japan. Now you can get started with this step-by-step book which guides you through the implementation process. Every engineer, manager, supervisor, and worker should read this book to get the clearest, simplest, and most complete introduction to JIT available in English. Results at American companies after reading this book:
This book provides users, pump manufactures, engineers, researchers and students with extensive information about pump's behavior in reverse operation. It reports on cutting-edge methods for selecting the proper PAT and improving PAT's efficiency, discusses PAT's reliability, economic issues and environmental impact as well. The book describes in detail electromechanical equipment of PAT systems, their installation and operation, and gives important practical insight into the use of PAT in water transmission and distribution systems, as part of thermal power plants and cooling systems, in oil distribution systems and other systems as well. It reports on different types on PAT control modes as well as on numerical methods useful for PAT analysis and implementation. All in all, the book represents a comprehensive practice-oriented reference-guide to design engineers, as well as PAT general users and manufactures. It also provides researchers with extensive technical information on the use of PAT thus fostering new discussions and ideas to improve current methods and cope with future challenges.
This book covers the details of computer-aided tools & techniques for improving work culture and minimizing accidents. The construction industry has been considered for employing the highest number of workmen but at the same time, it is also known as a poorly organized sector because of peculiarity in construction. Since construction project activity keeps changing on an hourly basis, it becomes difficult to manage the safety of workers or workplace and therefore, it stands as the second accident-prone industry. Several tools and techniques are introduced in controlling construction accidents concerning time and improvements are recorded. This book has briefly covered various challenges encountered, gaps in implementation, technological developments, and various methods/techniques to reduce construction accidents and highlights of research need for overall improvement of safety. This book is essentially helpful for students, researchers, faculty, and industry professionals.
This book summarizes a series of research work on integrated process planning and scheduling (IPPS) done by the authors, focusing on discussing the properties, novel solution methods and applications of process planning, scheduling and IPPS problems under different machining environments. It is a valuable reference resource for teachers, students and researchers working in the fields of engineering, management science and other related disciplines.
The inspection process is one of the most important steps in manufacturing industries because it safeguards high quality products and customer satisfaction. Manual inspection may not provide the desired accuracy. This book introduces and implements a new methodology and develops the supporting technologies for automated inspection planning based on Computer Aided Design (CAD) models. It also provides and implements an efficient link for automated operation based on Coordinate Measuring Machine (CMM). The link's output is a DMIS code programming file based on the inspection planning table that is executed on CMM.
The upcoming change of costumers' preferences and state regulations towards safety, sustainability and comfort of a car is calling the automotive industry to make the necessary innovations available in order to accelerate its pace on the way out of the economic crisis. Smart miniaturized systems and ICT based solutions are considered the key enablers of future mobility technologies like novel power train concepts including electrical traction, cooperative safety systems, advanced driver assistance systems as well as car-to-car and car-to-infrastructure communication. The International Forum on Advanced Microsystems for Automotive Applications (AMAA) has been an exclusive showroom of R&D activities in this domain for more than a decade. In 2009 its topic is "Smart Systems for Safety, Sustainability, and Comfort." The papers published in this book were selected from more than 40 submissions. Highlights include contributions on the scope of two European projects related to the Green Car, EE-VERT aiming at the development of energy-efficient vehicles for road transport, and E3Car doing research on nanoelectronics as a key enabler of electrical vehicles. Furthermore, several authors are reporting first results of the INTERSAFE-2 project that is dealing with cooperative intersection safety. Likewise prominent topics are a detector for left-behind occupants, novel driver assistance systems and several other highly integrated components for various applications in the automobile. Additional information is available on www.amaa.de
"Constrained Deformation of Materials: Devices, Heterogeneous Structures and Thermo-Mechanical Modeling" is an in-depth look at the mechanical analyses and modeling of advanced small-scale structures and heterogeneous material systems. Mechanical deformations in thin films and miniaturized materials, commonly found in microelectronic devices and packages, MEMS, nanostructures and composite and multi-phase materials, are heavily influenced by the external or internal physical confinement. A continuum mechanics-based approach is used, together with discussions on micro-mechanisms, to treat the subject in a systematic manner under the unified theme. Readers will find valuable information on the proper application of thermo-mechanics in numerical modeling as well as in the interpretation and prediction of physical material behavior, along with many case studies. Additionally, particular attention is paid to practical engineering relevance. Thus real-life reliability issues are discussed in detail to serve the needs of researchers and engineers alike.
Multi-agent systems are claimed to be especially suited to the development of software systems that are decentralized, can deal flexibly with dynamic conditions, and are open to system components that come and go. This is why they are used in domains such as manufacturing control, automated vehicles, and e-commerce markets. Danny Weyns' book is organized according to the postulate that "developing multi-agent systems is 95% software engineering and 5% multi-agent systems theory." He presents a software engineering approach for multi-agent systems that is heavily based on software architecture - with, for example, tailored patterns such as "situated agent," "virtual environment," and "selective perception" - and on middleware for distributed coordination - with programming abstractions such as "views" and "roles." Next he shows the feasibility and applicability of this approach with the development of an automated transportation system consisting of a number of automatic guided vehicles transporting loads in an industrial setting. Weyns puts the development of multi-agent systems into a larger perspective with traditional software engineering approaches. With this, he opens up opportunities to exploit the body of knowledge developed in the multi-agent systems community to tackle some of the difficult challenges of modern-day software systems, such as decentralized control, location-awareness, self-adaption, and large-scale. Thus his book is of interest for both researchers and industrial software engineers who develop applications in areas such as distributed control systems and mobile applications where such requirements are of crucial importance.
Maintenance Audits Handbook: A Performance Measurement Framework explores the maintenance function and performance of an organization, and outlines the key aspects required for an effective and efficient maintenance performance measurement (MPM) system. Incorporating different aspects of traditional literature and considering various frameworks on the subject, it examines the auditing process as well as the use and development of maintenance metrics. It identifies different frameworks and models showcasing how MPM systems should be implemented as well as the values that are created when different frameworks are used. The book presents performance indicators within a framework that classifies and sorts according to functional and hierarchical aspects. It introduces techniques that can help determine the right set of performance indicators. It also outlines a process that combines both numerical indicators with the classical result of massive questionnaires successfully incorporating both the quantitative and qualitative aspects of maintenance performance. In addition, the author provides examples of MPM frameworks that are used in organizations with condition-based, vibration-based, and reliability-centered maintenance. A useful handbook for students and maintenance professionals, this book provides readers with an understanding of how to Align the organizational strategy to the strategies of the maintenance function Link the maintenance performance measures to the different hierarchies of the organization and establish effective communication between them Translate the MPIs at operational level to the corporate level (to create value for the whole organization and its customers) Identify the weaknesses and strengths of the implemented maintenance strategy Maintenance Audits Handbook: A Performance Measurement Framework provides readers with a sound foundation for developing and measuring a comprehensive maintenance improvement strategy using qualitative and quantitative data, and serves as an ideal resource for maintenance/mechanical engineers, maintenance/performance/business/production managers and industry professionals involved in maintenance.
Chinese manufacturing industries continue to impact the world economy. It is important to understand what is happening in China and the uniqueness of Chinese manufacturing industries. Manufacturing Productivity in China brings together a group of authors from academia and industry to give an industrial engineering micro viewpoint instead of an economical macro viewpoint to this subject. It includes first-hand case studies to better understand the competitiveness of Chinese manufacturing industries. Although many researchers attribute China's manufacturing success to the competitiveness of low labor and materials cost, in reality, many other factors are at play. Investment in manufacturing engineering education and innovation also plays a role. With twelve case studies written by foremost authorities from Tsinghua University, this book covers a broad range of manufacturing industries-transitional, state-owned, and private enterprises. However, each case study highlights the innovation of Chinese manufacturing and enhancement of production efficiency, with concepts bolstered by a significant number of figures and tables. The book explores the history of China's success, beginning with the planned economy from 1949-1977, to the reforms of the latter part of the twentieth century, to the emergence of industrial engineering and innovation. An inside look at the stories behind the successful manufacturing processes, this book provides an unbiased view of the success of "Made in China".
Many shops have simplified their production control by using card-based systems such as kanban and Constant Work-in-Process (ConWIP). Although these systems provide a simple and highly effective visual approach for controlling manufacturing and service operations, all too many shops struggle with failed implementations or achieve results that fall below expectations. These outcomes can be attributed to a poor fit between the actual control problem and the solution applied. This book takes a different approach to most other books on the subject-as it starts with an introduction to the control problem, instead of the control solution. Card-Based Control Systems for a Lean Work Design outlines how the problems encountered in typical manufacturing shops and service providers can be characterized, which allows for improved problem diagnosis. The first four chapters of the book lay the foundations for problem diagnosis. The next three chapters then discuss, in sequence, each of the three "traditional" card-based control systems: kanban, ConWIP, and Paired-cell Overlapping Loops of Cards with Authorization (POLCA). The book explains how each of these card-based control systems works and identifies the specific type of control problem to which each system applies. The next two chapters focus on Control of Balance by Card-Based Navigation (COBACABANA), a system developed for high-variety shops producing made-to-order, customized products. This is the first book to discuss this novel approach, which includes the use of cards to estimate due dates or delivery time allowances. The book closes with a framework that provides guidance on which system to apply. This framework contrasts the control problem with the control solution. The potential of combining card-based systems is also discussed to create a nested solution.
With the implementation of the strategic plan "Made in China 2025" as its guideline and "the study of formulation of executive summary of innovative design in the manufacturing industry" as the main theme, this book provides an in-depth interpretation of innovative design from three perspectives - why, what and how. Chapter One, "The Necessity of Developing Innovative Design," focuses on why innovative design should be developed, and Chapter Two, "Concept And Connotation of Innovative Design," explains what innovative design is, while Chapters Three to Seven systematically and comprehensively discuss how to develop innovative design and how to improve innovative design skills in various contexts, including key industries, business, personnel training, platform building, and supporting measures. Lastly, Chapter Eight "Cases of Innovative Design" explores the value of innovative design and innovative design-driven industrial transformation. By analyzing several design-driven companies, such as China Railway Rolling Stock Corporation, Haier Group and GAG Trumpchi, and the role of corporate innovative development as well as typical examples of major innovative design projects, it offers readers insights and inspiration.
This book covers the various advanced manufacturing processes employed by manufacturing industries to improve their productivity in terms of socio-economic development. The authors present automated conventional and non-conventional machining techniques as well as virtual machining principles and techniques. Material removal by mechanical, chemical, thermal and electrochemical processes are described in detail. A glossary of key concepts is attached at end of the book.
This book is designed to assist industrial engineers and production managers in developing procedural and methodological engineering tools to meet industrial standards and mitigate engineering and production challenges. It offers practitioners expert guidance on how to implement adequate statistical process control (SPC), which takes account of the capability to ensure a stable process and then regulate if variations take place due to variables other than a random variation. Powerful engineering models of new product introduction (NPI), continuous improvement (CI), and the eight disciplines (8D) model of problem solving techniques are explained. The final three chapters introduce new methodological models in operations research (OR) and their applications in engineering, including the hyper-hybrid coordination for process effectiveness and production efficiency, and the Kraljic-Tesfay portfolio matrix of industrial buying.
This book offers a comprehensive review of smart technologies and perspectives on their application in urban engineering. It covers a wide range of applications, from transport and energy management to digital manufacturing, smart city, environment, and sustainable development, providing readers with new ideas for future research and collaborations. This book presents select papers from the International Conference on Smart Technologies in Urban Engineering (STUE-2022), held to commemorate the 100th anniversary of the O.M. Beketov National University of Urban Economy in Kharkiv, Ukraine, on June 9-11, 2022. All the contributions offer plenty of valuable information and would be of great benefit to the experience exchange among scientists in urban engineering.
The primary aim of this volume is to provide researchers and engineers from both academic and industry with up-to-date coverage of new results in the field of robotic welding, intelligent systems and automation. The book is mainly based on papers selected from the 2019 International Workshop on Intelligentized Welding Manufacturing (IWIWM'2019) in USA. The articles show that the intelligentized welding manufacturing (IWM) is becoming an inevitable trend with the intelligentized robotic welding as the key technology. The volume is divided into four logical parts: Intelligent Techniques for Robotic Welding, Sensing of Arc Welding Processing, Modeling and Intelligent Control of Welding Processing, as well as Intelligent Control and its Applications in Engineering.
Global Logistics Management focuses on the evolution of logistics in the last two decades, and highlights recent developments from a worldwide perspective. The book details a wide range of application-oriented studies, from metropolitan bus routing problems to relief logistics, and introduces the state of the art on some classical applications. The book addresses typical logistic problems, most specifically the vehicle routing problem (VRP), followed by a series of analyses and discussions on various logistics problems plaguing airline and marine systems. The text addresses problems encountered in continuous space, and discusses the issue of consolidation, scheduling, and replenishment decisions together with routing. It proposes a methodology that supports decision making at a tactical and operational level associated with daily inventory management, and also examines the three-echelon logistic network. This material provides numerous examples and additional topics that include: An analysis for the airline industry and a novel approach for airline logistics including fare pricing and seat inventory control The berth-crane allocation problem in container terminals A marine system logistics application Ice navigation problems and factors that affect ice navigation Pharmaceutical warehouse route design problems An application in healthcare logistics in which medical suppliers are evaluated through a fuzzy linguistic representation model A real data-driven simulation model that outputs a new shuttle system A model that integrates routing and batching problems Joint replenishment and transportation problems Global Logistics Management clearly illustrates logistic problems encountered in many different application areas, and provides you with the latest advances in classical applications.
Manufacturing and Engineering Technology brings together around 200 peer-reviewed papers presented at the 2014 International Conference on Manufacturing and Engineering Technology, held in San-ya, China, October 17-19, 2014. The main objective of these proceedings is to take the Manufacturing and Engineering Technology discussion a step further. Contributions cover Manufacture, Mechanical, Materials Science, Industrial Engineering, Control, Information and Computer Engineering. Furthermore, these proceedings provide a platform for researchers, engineers, academics as well as industrial professionals from all over the world to present their research results and development activities in Manufacturing Science and Engineering Technology.
Manufacturing of products in urban production sites is connected to unique potentials, yet also to specific challenges. Urban factories can provide functional diversity and contribute positive impacts to a city. The concept of urban production receives rising attention in research and industry and it is recognized in its interdisciplinary nature. With a holistic approach from both the urban perspective and the factory perspective, negative impacts can be minimized, positive effects enabled and mutually beneficial, symbiotic combinations created. The presented framework and methods for the evaluation and implementation of sustainable urban production systems allow the assessment of impacts and provide the means to control and utilize the unique strengths of urban factories for cities and industry. This will allow a structured derivation of methods and measures from the concept of urban production for producing enterprises and the urban stakeholders.
Faced with ever-increasing market demands, manufacturing industry is forced to seek innovation and technological breakthrough. This state-of-the-art text aims to integrate broad aspects of precision and production engineering to cope with rapid changes in market needs and technological developments as we enter the 21st century. It addresses basic theory, extensive research in advanced topics, industrial applications, and relevant surveys in related fields. Major subjects covered by this book include: Advanced manufacturing systems; Ultra-precision machining and micro machining; Nanotechnology for fabrication and measurement; Chemo-mechanical processes; Rapid prototyping technology; New materials and advanced processes; Computer-aided production engineering; Manufacturing process control; Planning. This volume contains the proceedings of the 10th International Conference on Precision Engineering (ICPE), which was held in July 2001, in Yokohama, Japan. ICPE is a well-established conference in the field of production and precision engineering, covering a wide range of topics for future-oriented manufacturing systems and processes; it is organized by the Japan Society for Precision Engineering (JSPE). This book can be used as a reference for graduate and undergraduate courses in precision and production engineering, and also for researchers and industrial engineers to capture current trends in this field.
Illustrated with real-life manufacturing examples, Formal Methods in Manufacturing provides state-of-the-art solutions to common problems in manufacturing systems. Assuming some knowledge of discrete event systems theory, the book first delivers a detailed introduction to the most important formalisms used for the modeling, analysis, and control of manufacturing systems (including Petri nets, automata, and max-plus algebra), explaining the advantages of each formal method. It then employs the different formalisms to solve specific problems taken from today's industrial world, such as modeling and simulation, supervisory control (including deadlock prevention) in a distributed and/or decentralized environment, performance evaluation (including scheduling and optimization), fault diagnosis and diagnosability analysis, and reconfiguration. Containing chapters written by leading experts in their respective fields, Formal Methods in Manufacturing helps researchers and application engineers handle fundamental principles and deal with typical quality goals in the design and operation of manufacturing systems. |
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