Over the last decade, Design of Experiments (DOE) has become established as a prime analytical and forecasting method with a vital role to play in product and process improvement. Now Practical Guide to Experimental Design lets you put this high-level statistical technique to work in your field, whether you are in the manufacturing or services sector. This accessible book equips you with all of the basic technical and managerial skills you need to develop, execute, and evaluate designed experiments effectively. You will develop a solid grounding in the statistical underpinnings of DOE, including distributions, analysis of variance, and more. You will also gain a firm grasp of full and fractional factorial techniques, the use of DOE in fault isolation and failure analysis, and the application of individual DOE methods within an integrated system. Each procedure is clearly illustrated one step at a time with the help of simplified notation and easy-to-understand spreadsheets. The book's real-world approach is reinforced throughout by case studies, examples, and exercises taken from a broad cross section of business applications. Practical Guide to Experimental Design is a valuable competitive asset for engineers, scientists, and decision-makers in many industries, as well as an important resource for researchers and advanced students. This hands-on guide offers complete, down-to-earth coverage of Design of Experiments (DOE) basics, providing you with the technical and managerial tools you need to put this powerful technique into action to help you achieve your quality improvement objectives. Using a clear, step-by-step approach, Practical Guide to Experimental Design shows you how to develop, perform, and analyze designed experiments. The book features: Accessible coverage of statistical concepts, including data acquisition, reporting of results, sampling and other distributions, and more A complete range of analytical procedures - analysis of variance, full and fractional factorial DOE, and the role of DOE in fault isolation and failure analysis In-depth case studies, examples, and exercises covering a range of different uses of DOE Broad applications across manufacturing, service, administrative, and other business sectors No matter what your field, Practical Guide to Experimental Design provides you with the "on-the-ground" assistance necessary to transform DOE theory into practice - the ideal guide for engineers, scientists, researchers, and advanced students.

This valuable new book provides quality improvement teams, and their leaders, with a comprehensive set of tools and techniques to solve problems and improve processes in their organizations. The book offers experienced teams instruction on more advanced, less frequently used tools as well as provides detailed guidelines on the basic tools for newly formed teams.
The seven quality tools, seven management tools, and an additional 20 tools and techniques have also been incorporated into this title. Both the service and manufacturing industries and environments will find the applications useful. Each tool and technique includes sections that describe the tool, key points in using it, typical applications, an example, and steps in using the tool.

This practical resource offers an easy-to-follow, step-by-step approach to the overall concurrent engineering (CE) development process, presenting both fundamental principles as well as advanced concepts while focusing on rapid product development and cost-effective designs. It introduces - for the first time in book form - Salomone's Cost Driven Design, with specific examples on how to minimize product costs by applying a structured methodology that clarifies the manufacturing cost drivers early in the concept phase of design and facilitates management of the drivers throughout the process." "Explaining CE from initial planning to production start-up, What Every Engineer Should Know About Concurrent Engineering provides new insight into the collaborative team approach to product design ... defines software applications and their use in achieving the goals of the CE process ... describes development process methodologies and structured techniques, including Quality Function Deployment, Customer Focused Design, Design for Manufacturing, and others ... supplies actual engineering examples ... shows how to furnish effective market positioning for products and helps understand the strengths and limitations of market-based input ... illustrates how each CE process step fits into the overall development process ... delineates time management techniques for project teams ... and more.

As the field of Supply Chain Management has matured, maintaining the precise flow of goods to maintain schedules (hence, minimizing inventories) on a just-in-time basis still remains as a major challenge. This problem or challenge has resulted in a fair amount of quantitative research in the area, producing an array of models and algorithms to help ensure the precise flow of components and final products into inventories to meet just-in-time requirements.

Just-in-Time Scheduling: Models and Algorithms for Real Time Operating Systems is the first expository treatment surveying the theoretical work on computer systems models and algorithms utilized in just-in-time scheduling. With the impact of globalization and supply chains on manufacturing, there are immense amounts of material flowing through supply chains at any given time worldwide. Therefore the scheduling of all the stages of material arriving at different geographical points at precise times is a highly significant problem. Moreover, the theoretical work in this area has larger ramifications for operational scheduling in many application areas. The scheduling models and algorithms presented and illustrated in the book will be done so in the context of extensive use of computer systems in a "real time context." The "just-in-time" and "real-time" theoretical work in the book will be of value and interest to many Engineers, Computer Scientists and Operations Research/Management Science researchers, students and practitioners. The book will survey and synthesize all the research in this topical area.

The book is about applying Lean manufacturing principles to industrial maintenance in order to improve the efficiency and be able to do more with the same (or less) resources. By industrial maintenance we mean the maintenance that takes place in factories and industrial facilities. The book is the result of multiple improvement projects carried out by the authors in various industrial settings and sectors in the past 10 years.The approach works and can be applied in any industry. It yields results without investment. The book is a step-by-step guide that takes the reader through the maintenance process, from equipment failure to finished repair. In each step of the process, the typical inefficiencies are explained and tools are given to improve the process. The book is meant to be used as a guide in an improvement journey. The improvement approach presented in the book is very close to the shop floor and instructs the reader to engage with all team members in the maintenance department in every step of the process, in order to make the improvements sustainable. If one looks at the main market indexes, between one third and one half of companies on those indexes belong to the industrial sector: automotive, power generation, basic materials, chemicals, consumer goods, et cetera. Those companies spend on average 2 - 5% of plant replacement value per year on maintenance. About one third of this cost is maintenance labor. The maintenance work that gets done every day in factories around the world is typically inefficient, from a Lean perspective: time is wasted, different tasks are not properly coordinated, job durations are overestimated and job plans, when they exist, are thus "inflated" to cover up the inefficiency. All this happens because maintenance tends to be the "forgotten" area of efficiency in industrial companies, as much of the improvements are carried out on the (literally) productive areas of the factories. When companies set out to "improve" maintenance, they typically do it through budget cuts that can risk the reliability of the equipment. The authors believe there is a better way to do more with the same resources through a careful review of the current way of working and the introduction of Lean. With this book , the authors try to bring to maintenance managers and practitioners the tools they need to quickly improve efficiency (in a matter of weeks) without any investment.

In a market place flooded with consumer goods, the modern consumer has become incredibly savvy. They have developed to a point where they consider such things as what makes them look beautiful, what improves their character, and how a product enhances the value of life. If future product developers do not strategize the market-in concept, consumers will very likely turn their backs on those products. Written by Mitsuo Nagamachi, the founder of the technology, Innovations of Kansei Engineering elucidates Kansei Engineering, a unique product development technology based on the customer's feelings, wants, and needs. It defines the technology, its methods, and the developmental process related to designing a product. The book discusses how to: Break down the design into separate elements Interpret the Kansei of each element Design the overall product The text details how to construct the intelligent computer system to support new product development using the neural network model and fuzzy logic. It also addresses product quality control management and presents statistical methods of design. Using this innovative technique, you can turn your vision into a shape that can then be transformed into consumer goods that stand out.

Inelastic media constitute a rich source of interesting and important problems in theoretical, experimental and computationalmechanics. Signi?cantinsightshavebeengainedthroughstudiesofthemathematicalchar- teristics of new models. New constitutive theories have lead to variational and other formulations that are generally more complex, often highly nonlinear, and requ- ing new tools for their successful resolution. Likewise, there have been signi?cant advances of a computational nature, coupled to the development of new algorithms for solving such problems in discrete form. It is clear, therefore, that research in the broad area of inelastic media offers c- temporary investigators a range of challenges which are most fruitfully addressed througha combinationof theoretical, experimentaland computationalavenues.F- thermore, the ?eld is truly multidisciplinary in nature, drawing on the expertise of specialists in materials science, various branches of engineering, mathematics, and physics, and bene?ting from integrative approaches to the solution of problems. The objective of the IUTAM Symposium on Theoretical, Modelling and C- putational Aspects of Inelastic Media, held in Cape Town over the period 14-18 January 2008, was to provide a forum in which experts engaged in a spectrum of activities underthe theme of inelastic media could discussrecent developments, and also identify key open problem

Entrepreneurs have led economies out of downturns in the last 100 years and evidence points to this trend continuing into the future. In fact, regardless of country or economic conditions, entrepreneurial enterprises are on the rise. High-tech start-ups, where innovation, dedication, collaboration, and pure genius align into a successful enterprise, will likely see good times if they start up right. However, many young researchers hesitate to set up their own company. Written by an electrical engineer with more than nineteen years of successful business experience, Entrepreneurship for Engineers covers every aspect you must master to become a savvy entrepreneur. The author provides coverage of the fundamentals of global economies, accounting, finance, and quantitative business analysis, because ordinary engineers usually lack these necessary survival skills. Outlining a systematic preparation process that will build a great reputation in the commercial marketplace, the author answers: How to start up a company How to create product lines How to collect venture capital How to write successful RandD proposals How to apply forward thinking How to keep cash flowing in a small firm Typical MBA courses include the following curricula: economics, accounting, finance/investment, marketing, and human resources, with courses like Managerial Communications and Quantitative Business Analysis (Applied Mathematics), and finally Strategic Management and Business Ethics. Engineering curricula seldom includes any of this. Supplying almost all the knowledge necessary for operating a corporation, above and beyond what you may find in an MBA program, this book uses an approach to business that is just as disciplined and rigorous as any approach to engineering.

Breaks down the treatment of each process into three categories: Knowledge, Application, and Development and organizes each process family based on common characteristics. Comprehensively illustrates, defines, and explains each process to provide the reader with an unequaled understanding of the process and its applications. Encourages an appreciation of the integration of design and manufacturing engineering activities that results in more practical, less expensive, and better designed products for the consumer. This item replaces 978-0-8311-3049-7. It is now a paperback/print-on-demand edition. Written by a team of educators with unmatched experience, in collaboration with a consortium of industrial representatives from Black and Decker, Boeing, Caterpillar, General Motors, Grumman, Tektronix, Texas Instruments, Westinghouse, and Xerox, Manufacturing Processes Reference Guide provides thorough descriptions of over 125 of the most important processes available to industry today. This important resource encompasses the entire spectrum of manufacturing, from ""Abrasive Jet Machining"" to ""Wire Drawing."" Used with Fundamental Principles of Manufacturing Processes, the two books provide all the information needed to identify the ideal process for a specific manufacturing requirement. ""Todd, Allen, and Alting's book is intended to help integrate design and manufacturing engineering activities by providing students of engineering and designers in industry with easily accessible information about common manufacturing processes. The authors rightfully believe that the first step in designing a component is for the designer to become familiar with the processes that will be used in its manufacture. This always leads to more practical, less expensive, and better designed products. [Recommended for] upper-division undergraduate through professional."" SCIENCE AND TECHNOLOGY Magazine.

Covering the fundamental theories, principles, and proven techniques of successful quality engineering maintenance management programs, this outstanding reference furnishes all levels of engineering management with the material necessary to provide cost-effective maintenance-discussing the functional design of products as well as the identification of failure systems that permit scheduled maintenance procedures. Analyzing specific types of predictive maintenance appropriate for different plant facilities, this thoroughly updated Second Edition presents valuable new information on ISO 9000 requirements utilities management the use of bar coding in maintenance efforts plant rearrangement and minor construction controlling residual waste and contaminated water discharge subcontracted maintenance services fire protection designing for reliability and system effectiveness

Most processed materials retain a memory of their production process at the molecular level. Subtle changes in production'such as variations in temperature or the presence of impurities can impart performance benefits or drawbacks to individual batches of products. Some product developers have taken advantage of this process dependency to tailor properties to specific customer needs. In other cases, poorly engineered processes have resulted in serious failures. Process Techniques for Engineering High-Performance Materials explores practical strategies to guide you in systematically developing, improving, and producing engineered materials. The book describes an RandD approach that is common to many material types, from polymers, biochemicals, metal alloys, and composites to coatings, ceramics, elastomers, and processed foods. Throughout, hundreds of examples illustrate successes and disasters in the history of materials development. These examples clearly show how product management and development tactics are constrained by the nature of the production process and the strategy of the company. The author offers practical advice on how to: Foster creativity in an industrial environment and avoid factors that unintentionally suppress technical innovation Develop products when the properties of the product are highly dependent on processing variables Avoid the inevitable scale-up problems that occur on process-dependent materials Get the most out of expensive trial work in a production plant environment Combine products into a systems solution to customer problems Highlighting important rules for product development, this book helps you better understand the mechanics of engineering processed materials and how to adjust your processes to improve performance.

The conditions in which leaders apply Hoshin Planning today have changed substantially since the method was established in the 1950's. There is better and more broadly distributed understanding of statistical process improvement principles and practices in today's organizations. Executives seem to rotate in and out of organizations with more frequency. Organizational structures are often more fluid and open. Markets change much faster, employees have greater expectations for stimulation and growth from their work, and technology is central to everything we do. To correctly apply Hoshin Planning, we must consider this modern, more complex environment.Unfortunately, a solid understanding of Hoshin mechanics, techniques, and tools isn't always enough to achieve outstanding performance. This book examines Hoshin Planning a little less through the controllable lens of methodology and more through the ever-shifting and imperfect lens of daily life in organizations.Picking up where many Hoshin "how-to" books leave off, this book presents practical ideas and tools for overcoming the messier obstacles faced by today's executives and planning professionals. You will learn ways to work your strategic planning productively in the face of sometimes tough challenges, such as working with unions, planning during an acquisition, and dealing with measurement fatigue.This book addresses these and other issues with a candid, practical, and compassionate eye. Using real stories and examples, Boisvert shares valuable observations she's made through nearly two decades of consulting with organizations.Inevitably, your organization will experience unplanned events and surprising results that will require modification of what looked like perfectly good plans. A reliable practice of Hoshin stays on its toes. Flexibility, alertness, pragmatism, and thoughtful, hardworking leadership are the themes of this book.

Anderson and Whitcomb pick up where they left off in DOE Simplified with RSM Simplified -- a practical tool for design of experiments that anyone with a minimum of technical training can understand and appreciate. Their approach is simple and fun for those who desire knowledge on response surface methods but are put off by the academic nature of other books on the topic. RSM Simplified keeps formulas to a minimum and makes liberal use of figures, charts, graphs, and checklists. It offers many relevant examples with amusing sidebars and do-it-yourself exercises that will lead readers to the peak potential for their product quality and process efficiency.

Uses basic terms to explain fixture design. Focuses on actual tooling procedures throughout. Provides a full understanding of the design and application of fixture tools and checking fixtures, welding fixtures and procedures, three-dimensional space in checking compound warped surfaces, measurement systems, and the simple mathematics required. This Print-on-Demand version replaces ISBN 978-0-8311-0207-4.. This lavishly illustrated introduction to fixture design takes the reader from concept to building. It details the mechanics, materials used, commercially available components, design procedures, and economics.

The primary aim of this volume is to provide researchers and engineers from both academic and industry with up-to-date coverage of new results in the field of robotic welding, intelligent systems and automation. The book is mainly based on papers selected from the 2020 International Conference on Robotic Welding, Intelligence and Automation (RWIA'2020) in Shanghai and Lanzhou, China. The articles show that the intelligentized welding manufacturing (IWM) is becoming an inevitable trend with the intelligentized robotic welding as the key technology. The volume is divided into four logical parts: Intelligent Techniques for Robotic Welding, Sensing of Arc Welding Processing, Modeling and Intelligent Control of Welding Processing, as well as Intelligent Control and its Applications in Engineering.

Wouldn't it be great if you could design a product with the customer in mind - right from the very start? Well, now there's a way: Quality Function Development, or QFD, translates the needs of the consumer directly into the design and development of new products and services. By focusing on customer needs and incorporating them into every phase of the manufacturing process, it eliminates waste and improves customer satisfaction. And that means increased sales, greater profits, and a bigger share of the market. Step-by-Step QFD is a practical, hands-on guide to implementing QFD at any organization. Written by an expert in the field, it shoes how the intensive study of consumer needs can be used to help you dramatically outperform the competition. In fact, the strategies outlined in this book have already met with great success at a number of corporations both within and outside of the United States. This workbook includes a case study of QFD in action, 34 helpful workshops, and an analysis of the synergy between QFD, TRIZ, and Taguchi. So whether you're a QFD trainer, project manager, design engineer, or manufacturer, Step-by-Step QFD will show you how to let one voice drive your entire design process - the customer's!

Mastering Complexity is designed to help readers develop and maintain logical, adaptable solutions to business problems. It demonstrates how to visualize business dependency connections with a square spreadsheet called a Dependency Structure Matrix (DSM). Once the links representing dependencies are visualized in a DSM, it can be used to improve the business. The book focuses on simple practices that the reader can easily understand to solve business problems on his or her own. The book begins by identifying how logical elements are represented in a DSM spreadsheet. It shows where the elements can run in parallel, where the elements must run in sequence, and where the elements are tangled together. The book shows how to untangle these elements so they can be understood. The book then demonstrates how to build a dependency map in a DSM spreadsheet. It defines the various types of dependencies and shows how to order the spreadsheet elements to create a workflow. The author shows how to assign risk levels to the spreadsheet elements so a workflow can be optimized to manage risk. The book concludes with a look at several software tools that can be used to create, manipulate, and analyze DSM spreadsheets. It discusses how the tools work and where they can be ordered.

Engineering Modeling and Design is a comprehensive systems engineering text that focuses on systematic principles for designing systems. Concurrent engineering, which requires that from the very start of a project all players (e.g., engineering, maintenance, marketing, customers) are involved as all facets of the system life cycle are considered, is skillfully illustrated through the use of two major case studies. The text describes how a product design proceeds parallel to the process design, explains key duties of systems engineers throughout the product life cycle, and examines the process of system design in terms of life cycle requirements. Projects and problems are presented throughout the text. A homework solutions/instructor's manual is available from the publisher upon request.
Engineering Modeling and Design is an excellent text for engineering design courses in industry and upper division courses on concurrent engineering or total quality management.

Providing a description of design considerations from the user's viewpoint, this detailed reference discusses the materials used in manufacturing hybrid assemblies and multichip modules - illustrating how these products are created for a wide range of applications.;Examining the current state of hybrid assembly technology, Hybrid Assemblies and Multichip Modules: provides a thorough overview of substrate materials and metals used for conductors, addressing multilayer materials and overglazes; explicates design considerations such as circuit layout, component placement, thermal management and interface problems; clarifies the manufacturing techniques used for multi-layer thick-film circuits and multilayer substrates; and explains soldering and other attachment methods for discrete components.;Focusing primarily on electronic assemblies that use ceramic substrates, Hybrid Assemblies and Multichip Modules should serve as a comprehensive resource for manufacturing, electrical and electronics, and automotive engineers; manufacturing managers; hybrid assembly designers; hybrid assembly users; printed circuit designers, fabricators and users; and graduate-level students in manufacturing engineering and electronic packaging courses.

Collaborative design has attracted much attention in the research community in recent years. With increasingly decentralized manufacturing systems and processes, more collaborative approaches and systems are needed to support distributed manufacturing operations. "Collaborative Design and Planning for Digital Manufacturing" presents a focused collection of quality chapters on the state-of-the-art research efforts in the area of collaborative design and planning, as well as their practical applications towards digital manufacturing.

"Collaborative Design and Planning for Digital Manufacturing" provides both a broad-based review of the key areas of research in digital manufacturing, and an in-depth treatment of particular methodologies and systems, from collaborative design to distributed planning, monitoring and control. Recent development and innovations in this area provide a pool of focused research efforts, relevant to a wide readership from academic researchers to practicing engineers.

As its name implies, the aim of Systems Design and Engineering: Facilitating Multidisciplinary Development Projects is to help systems engineers develop the skills and thought processes needed to successfully develop and implement engineered systems. Such expertise typically does not come through study but from action, hard work, and cooperation. To that end, the authors have chosen a "hands-on" approach for presenting material rather than concentrating on theory, as so often is the case in a classroom setting. This attractive and accessible text is a mix of theory and practical approach, illustrated with examples that have enough richness and variability to hold your attention. Models are presented for controlling the design, change, and engineering processes. Various aspects of systems engineering and methods providing the big picture at system level are discussed. In some ways, you can think of the book as a compact "starter's kit" for systems engineers. Although the authors are recognized experts in academic settings, they attribute much of their success in systems engineering to their own hands-on experiences and want to show you how to achieve that same level of expertise. Simply reading this book or any other book will not suffice for the learning process to become a systems engineer - no book will do that. However, by following the principles laid out in this book, you can develop the necessary skills and expertise to help you start an interesting, challenging, and rewarding career as a systems engineer.

Grounded in practicality, this book explains the procedures for running a successful project and highlights the finer points of managing and controlling the project. Written specifically for those responsible for the hands-on managing of projects, the book is also useful to overall program managers and senior executives. Project managers will gain the confidence that comes from following a good recipe for success. Program managers will gain a perspective on the myriad of activities their project managers must perform to achieve a well-disciplined project. Senior managers will gain a perspective of the approach necessary at the beginning of a project to reduce the number of ill-advised projects and the effort required to achieve successful projects.

Although there are countless books available on strategic management, there are few, if any, that supply practical coverage of strategic planning, execution, and measurement until now. Considering the entire value chain, this book covers the complete process of strategic planning, execution, and measurement.Based on three decades of field-tested experience, Strategic Planning, Execution, and Measurement (SPEM): A Powerful Tool for CEOs provides both a consultant's view and an entrepreneurial approach to strategic planning, execution, and measurement. Walking you through the process, it begins by defining world-class status, visions, missions, business models, and value chains. Next, it discusses the two most important prerequisites of strategic planning and includes a questionnaire to help you evaluate operations, systems, and structure in your organization.The book provides a matrix of 25 parameters for assessing the status of your organization that can help to pinpoint the perceptional gaps between top executives and owners. It includes a strategy bank with 150 generic strategies in the five performance areas of business and identifies methods for monitoring strategy execution that provide early warning signals. It also introduces the Entrepreneurial Score Card, a tool for improving the impact of strategic planning and execution in your organization.Detailing the structure and preparation process for the strategic plan, the book illustrates the financial impact of strategy execution and explains the various financial monitoring parameters used in the performance cards of individual employees. It concludes by describing an entrepreneurial approach to strategic planning and with a comprehensive case study that illustrates the entire strategy formulation process and its conversion into an annual budget.This book is ideal for CEOs, CFOs, COOs, business owners, heads of business verticals, heads of corporate planning

Designed to give non-engineers an understanding of systems engineering, Systems Engineering Simplified presents a gentle introduction to the subject and its importance in any profession. The book shows you how to look at any system as a whole and use this knowledge to gain a better understanding of where a system might break down, how to troubleshoot the issues, and then quickly resolve them. And does it all in a way that does not require sophisticated technical training or complicated mathematics. The book takes a holistic approach to thinking about the complex systems, providing a deeper understanding of the underlying nature of the system and the vocabulary of systems engineering. The authors give you working knowledge of the processes used to design, build, test, operate, and maintain the systems that we depend on every day. They break down the systems engineering life cycle, describing in the simplest terms what should be done along the development process. Although there are many facets of systems engineering, it can be explained as focusing on addressing why a system is needed, what the system must do, and then how the system will accomplish the task over the entire life of the system-in that order. This fundamental review covers the processes from beginning to end, in plain language, giving you an overview of systems engineering that you can translate into your work in any field.

For introductory courses in product technology and process controls. National standard for process technology basics Introduction to Process Technology is part of the NAPTA Series for Process Technology. Developed in partnership with Industry and Education, this unprecedented collection supports a consistent curriculum and exit competencies for process technology graduates. Introduction to Process Technology provides learning material for the first course of a process technology program. The updated 2nd edition aligns with the new NAPTA curriculum. It focuses on safety, explores the industry's modern-day processes and legislative influences, and includes new critical-thinking exercises, graphics, and instructor resources.