This collection features papers presented at the 147th Annual Meeting & Exhibition of The Minerals, Metals & Materials Society.

This book explains how the specifics of Stiff Extrusion influence on the metallurgical properties of Extruded Briquettes. The practical experience of the utilization of Stiff Extrusion in metallurgy obtained so far suggests that this technology can substitute (partially or by 100%) environmentally unfriendly sintering. The authors start reviewing the existing briquetting technologies, providing the reader later on with the specifics of stiff extrusion briquetting technology. Other aspects treated are the applications of extruded briquettes on blast furnace and for the production of manganese ferro alloys. The authors suggest stuff extrusion briquetting technology for direct reduction iron production and list several alternative unconventional applications.

This book provides best-practice guidance and practical recommendations on the use of numerical simulation for probability of detection (POD) curve estimation in the study of non-destructive testing reliability. It focuses on ultrasonic testing (UT) weld inspection but many of the principles can be applied to a broader range of techniques and situations. The first part lists and briefly describes the principal documents that establish the recommended statistical framework adapted for POD curve estimation. It also presents the most important initiatives on the model assisted probability of detection (MAPOD) approach in recent years. The second part provides details of the advantages and limitations of the simulation in this context. The third part then describes the prerequisites for the use of simulation (validation of the software, expertise of the user), and the fourth and main part offers the methodology and guidance as well as possible applications for using POD curves determined using simulation.

The principal aim of this book is to introduce chemists through a tutorial approach to the use of microwaves by examining several experiments of microwave chemistry and materials processing. It will subsequently enable chemists to fashion their own experiments in microwave chemistry or materials processing. Microwave heating has become a popular methodology in introducing thermal energy in chemical reactions and material processing in laboratory-scale experiments. Several research cases where microwave heating has been used in a wide range of fields have been reported, including organic synthesis, polymers, nanomaterials, biomaterials, and ceramic sintering, among others. In most cases, microwave equipment is used as a simple heat source. Therefore the principal benefits of microwave radiation have seldom been taken advantage of. One reason is the necessity to understand the nature of electromagnetism, microwave engineering, and thermodynamics. However, it is difficult for a chemist to appreciate these in a short time, so they act as barriers for the chemist who might take an interest in the use of microwave radiation. This book helps to overcome these barriers by using figures and diagrams instead of equations as much as possible.

This book focus on the challenges faced by cutting materials with superior mechanical and chemical characteristics, such as hardened steels, titanium alloys, super alloys, ceramics and metal matrix composites. Aspects such as costs and appropriate machining strategy are mentioned. The authors present the characteristics of the materials difficult to cut and comment on appropriate cutting tools for their machining. This book also serves as a reference tool for manufacturers working in industry.

Providing a comprehensive overview of hot stamping (also known as 'press hardening'), this book examines all essential aspects of this innovative metal forming method, and explores its various uses. It investigates hot stamping from both technological and business perspectives, and outlines potential future developments. Individual chapters explore topics such as the history of hot stamping, the state of the art, materials and processes employed, and how hot stamping is currently being used in the automotive industry to create ultra-high-strength steel components. Drawing on experience and expertise gathered from academia and industry worldwide, the book offers an accessible resource for a broad readership including students, researchers, vehicle manufacturers and metal forming companies.

This book discusses the core principles and practical applications of a brand new machine category: liquid-metal soft machines and motors. After a brief introduction on the conventional soft robot and its allied materials, it presents the new conceptual liquid-metal machine, which revolutionizes existing rigid robots, both large and small. It outlines the typical features of the soft liquid-metal materials and describes the various transformation capabilities, mergence of separate metal droplets, self-rotation and planar locomotion of liquid-metal objects under external or internal mechanism. Further, it introduces a series of unusual phenomena discovered while developing the shape changeable smart soft machine and interprets the related mechanisms regarding the effects of the shape, size, voltage, orientation and geometries of the external fields to control the liquid-metal transformers. Moreover, the book illustrates typical strategies to construct a group of different advanced functional liquid-metal soft machines, since such machines or robots are hard to fabricate using rigid-metal or conventional materials. With highly significant fundamental and practical findings, this book is intended for researchers interested in establishing a general method for making future smart soft machine and accompanying robots.

This book explores the application of external physical fields to the solidification processing of metallic alloys. Leading academics from around the world present comprehensive and critical reviews on state-of-the-art research and discuss possible future directions. Major physical fields, including electromagnetic, electric, acoustic, and thermal, are considered. In addition, the most advanced synchrotron X-ray based real-time and in-situ studies and numerical modeling methodologies are reviewed and discussed, with a special emphasis on their applications to the solidification processes. Throughout, all chapters are illustrated with both historical and very recent research cases, including typical examples of in-situ studies, modeling, and simulation. This book contains essential knowledge and information suitable for a wide audience, from undergraduate and postgraduate students to academics, practicing researchers, and engineers in materials, metallurgy, and manufacturing.

This book provides background and guidance on the use of the structural hot-spot stress approach to fatigue analysis. The book also offers Design S-N curves for use with the structural hot-spot stress for a range of weld details, and presents parametric formulas for calculating stress increases due to misalignment and structural discontinuities. Highlighting the extension to structures fabricated from plates and non-tubular sections. The structural hot-spot stress approach focuses on cases of potential fatigue cracking from the weld toe and it has been in use for many years in tubular joints. Following an explanation of the structural hot-spot stress, its definition and its relevance to fatigue, the book describes methods for its determination. It considers stress determination from both finite element analysis and strain gauge measurements, and emphasizes the use of finite element stress analysis, providing guidance on the choice of element type and size for use with either solid or shell elements. Lastly, it illustrates the use of the recommendations in four case studies involving the fatigue assessment of welded structures using the structural hot-spot stress

Object Lessons is a series of short, beautifully designed books about the hidden lives of ordinary things. For over two thousand years magnets have inspired tales of myth, magic, exploration, science, and art. From the physical to the metaphorical, our language is littered with magnetic allusions: magnetic personalities, animal magnetism, mesmerism, and magnetic attraction. We take them for granted yet magnets are essential to our existence--as important as gravity--and to our survival on this planet and in this universe. Eva Barbarossa's Magnet weaves together stories of ancient and modern wonders, of discovery and creation, of madness and desire, of beauty and awe, taking us from the spectacle of the aurora borealis to the disastrous searches for the North Pole. Object Lessons is published in partnership with an essay series in The Atlantic.

This book presents the fundamentals of arc phenomena, various arc welding power sources, their control strategies, welding data acquisition, and welding optimization. In addition, it discusses a broad range of electrical concepts in welding, including power source characteristics, associated parameters, arc welding power source classification, control strategies, data acquisitions techniques, as well as optimization methods. It also offers advice on how to minimize the flaws and improve the efficacy and performance of welds, as well as insights into the mechanical behavior expressed in terms of electromagnetic phenomena, which is rarely addressed. The book provides a comprehensive review of interdisciplinary concepts, offering researchers a wide selection of strategies, parameters, and sequences of operations to choose from.

The Magnesium Technology Symposium, the event on which this collection is based, is one of the largest yearly gatherings of magnesium specialists in the world. Papers represent all aspects of the field, ranging from primary production to applications to recycling. Moreover, papers explore everything from basic research findings to industrialization. Magnesium Technology 2017 covers a broad spectrum of current topics, including alloys and their properties; cast products and processing; wrought products and processing; forming, joining, and machining; corrosion and surface finishing; ecology; and structural applications. In addition, there is coverage of new and emerging applications.

In this book, the history of the concepts critical to the discovery and development of aluminum, its alloys and the anodizing process are reviewed to provide a foundation for the challenges, achievements, and understanding of the complex relationship between the aluminum alloy and the reactions that occur during anodic oxidation. Empirical knowledge that has long sustained industrial anodizing is clarified by viewing the process as corrosion science, addressing each element of the anodizing circuit in terms of the Tafel Equation. This innovative approach enables a new level of understanding and engineering control for the mechanisms that occur as the oxide nucleates and grows, developing its characteristic highly ordered structure, which impact the practical function of the anodic aluminum oxide.

Contents:
Preface Introduction 1. Physico-Chemical Interaction Between Magnesium and Rare-earth Metals 2. Decomposition of the Supersaturated Solid Solutions in Mg-RE Alloys 3. Peculiarities of the Plastic Deformation and Recrystallisation in Mg-RE Alloys 4. Effect or Rare-earth Metals on Mechanical and Some Other Properties of Magnesium 5. Commercial Magnesium Alloys with Rare-earth Metals, Their Compositions and Properties Conclusion References Subject Index

This book provides a comprehensive introduction to and technical description of a unique patented surface-modification technology: plasma surface metallurgy with double-glow discharge plasma process, known as the Xu-Tec process. As such it promotes further attention and interest in scientific research and engineering development in this area, as well as industrial utilization and product commercialization. The Xu-Tec process has opened up a new material engineering field of "Plasma Surface Metallurgy". This surface-modification process can transform many low-grade and low-cost industrial engineering materials into "gold" materials with a high value and high grade or special functions. This improved material can be widely used in industrial production to improve the surface performance and quality of mechanical parts and manufacturing products, and to conserve expensive alloying elements for the benefit of all mankind. "This book will be valuable to those in the general area of surface metallurgy. The substantial description of the Xu-Tec process is very important and should assist in expanding the use of this superior technique. The in-depth explanation of glow discharges and their use in general will also serve as a valuable reference in the field." James E. Thompson, Prof. Fellow of the IEEE Dean of Engineering Emeritus University of Missouri, Columbia, Missouri, USA November, 2016 "A BREAKTHROUGH IN MAKING METAL TOUGHER". ---- SCIENCE & TECHNOLOGY Business Week, July 24, 1989 "NOVEL SURFACE ALLOYING PROCESS" --- THE LEADING EDGE TECHNOLOGY WORDWIDE Materials and Processing Report, Dec. 1987

The book focuses on the thermal transformations of various types of metal chelates, e.g. low molecular weight and polymeric metal chelates, coordination polymers and metal-organic frameworks. It analyzes the major advances and the problems in the preparation of metal oxide materials, mixed-oxide nanocomposites, carbon materials and polymer derived non-oxide nanocomposites by the thermolysis of different metal chelates. It also highlights the influence of the spatial and electronic structure of metal chelates on the mechanism and kinetics of their thermal transformations, and discusses important issues like conjugate thermolysis and computer modelling of the thermolysis process. This book is useful for researchers experienced in thermolysis as well as for young scientists interested in this area of science.

This book represents the first ever scientific monograph including an in-depth analysis of all major field-assisted sintering techniques. Until now, the electromagnetic field-assisted technologies of materials processing were lacking a systematic and generalized description in one fundamental publication; this work promotes the development of generalized concepts and of comparative analyses in this emerging area of materials fabrication. This book describes modern technologies for the powder processing-based fabrication of advanced materials. New approaches for the development of well-tailored and stable structures are thoroughly discussed. Since the potential of traditional thermo-mechanical methods of material treatment is limited due to inadequate control during processing, the book addresses ways to more accurately control the resultant material's structure and properties by an assisting application of electro-magnetic fields. The book describes resistance sintering, high-voltage consolidation, sintering by low-voltage electric pulses (including spark plasma sintering), flash sintering, microwave sintering, induction heating sintering, magnetic pulse compaction and other field-assisted sintering techniques. Includes an in-depth analysis of all major field-assisted sintering techniques; Explains new techniques and approaches for material treatment; Provides detailed descriptions of spark plasma sintering, microwave sintering, high-voltage consolidation, magnetic pulse compaction, and various other approaches when field-assisted treatment is applied.

This book focuses on the new direction of magnetic pulsed metal working by attraction of sheet metals. In the first part, the authors focus on the magnetic pulsed pressure for forming of inner angles in the sheet metals. Part 2 of the book presents the magnetic pulsed attraction of thin-walled metals. In the third and last part, the authors present the practical realization of external restoring the dents on the car bodies by electromagnetic metal forming attraction.

This book addresses anti-fatigue manufacturing, analysis and test verification technologies for typical aircraft structures, including fastening holes, shot peening plates, different types of joints and wing boxes. Offering concrete solutions to practical problems in aircraft engineering, it will benefit researchers and engineers in the fields of Aerospace Technology and Astronautics.

This book is intended as a text for upper undergraduate and graduate courses on kinetics of metallurgical processes for students of materials science, metallurgical engineering, and chemical engineering. Focusing on basic and essential topics, selected from the authors' teaching and research, it serves as a comprehensive guide to metallurgical kinetics. Chapters 1-10 discuss the "logic" of various kinetics processes, while Chapter 11 explores the systematic analysis of raw rate data generated from controlled experiments. The final chapters illustrate how the fundamental concept of thermal activation is used to describe the kinetics of rate-dependent plastic deformation and creep fracture. With numerous examples, illustrations, and step-by-step tutorials, it is ideally suited for both self-study and classroom use. The examples were selected from research papers to highlight how the topics discussed can be, and are, used to solve real-world technological problems. Providing a comprehensive list of resources for further study, and end-of-chapter review questions to help students test their knowledge, it can be used for university coursework or as a text for professional development courses.

This book showcases different processes of fabrication and processing applied to shape memory alloys. It provides details and collective information on working principles, process mechanisms, salient features, novel aspects, process capabilities, properties of material and unique applications of shape memory alloys. The recent progress on fabrication and processing are specially addressed in this book. It covers major topics of manufacturing such as machining, joining, welding and processing of shape memory alloys.

This book provides a state-of-the-art review of the fail-safe and damage tolerance approaches, allowing weight savings and increasing aircraft reliability and structural integrity. The application of the damage tolerance approach requires extensive know-how of the fatigue and fracture properties, corrosion strength, potential failure modes and non-destructive inspection techniques, particularly minimum detectable defect and inspection intervals. In parallel, engineering practice involving damage tolerance requires numerical techniques for stress analysis of cracked structures. These evolved from basic mode I evaluations using rough finite element approaches, to current 3D modeling based on energetic approaches as the VCCT, or simulation of joining processes. This book provides a concise introduction to this subject.

This book provides details and collective information on working principle, process mechanism, salient features, and unique applications of various advanced manufacturing techniques and processes belong. The book is divided in three sessions covering modern machining methods, advanced repair and joining techniques and, finally, sustainable manufacturing. The latest trends and research aspects of those fields are highlighted.

This engaging volume presents the exciting new technology of additive manufacturing (AM) of metal objects for a broad audience of academic and industry researchers, manufacturing professionals, undergraduate and graduate students, hobbyists, and artists. Innovative applications ranging from rocket nozzles to custom jewelry to medical implants illustrate a new world of freedom in design and fabrication, creating objects otherwise not possible by conventional means. The author describes the various methods and advanced metals used to create high value components, enabling readers to choose which process is best for them. Of particular interest is how harnessing the power of lasers, electron beams, and electric arcs, as directed by advanced computer models, robots, and 3D printing systems, can create otherwise unattainable objects. A timeline depicting the evolution of metalworking, accelerated by the computer and information age, ties AM metal technology to the rapid evolution of global technology trends. Charts, diagrams, and illustrations complement the text to describe the diverse set of technologies brought together in the AM processing of metal. Extensive listing of terms, definitions, and acronyms provides the reader with a quick reference guide to the language of AM metal processing. The book directs the reader to a wealth of internet sites providing further reading and resources, such as vendors and service providers, to jump start those interested in taking the first steps to establishing AM metal capability on whatever scale. The appendix provides hands-on example exercises for those ready to engage in experiential self-directed learning.

The revised edition of this important reference volume presents an expanded overview of the analytical and numerical approaches employed when exploring and developing modern laser materials processing techniques. The book shows how general principles can be used to obtain insight into laser processes, whether derived from fundamental physical theory or from direct observation of experimental results. The book gives readers an understanding of the strengths and limitations of simple numerical and analytical models that can then be used as the starting-point for more elaborate models of specific practical, theoretical or commercial value. Following an introduction to the mathematical formulation of some relevant classes of physical ideas, the core of the book consists of chapters addressing key applications in detail: cutting, keyhole welding, drilling, arc and hybrid laser-arc welding, hardening, cladding and forming. The second edition includes a new a chapter on glass cutting with lasers, as employed in the display industry. A further addition is a chapter on meta-modelling, whose purpose is to construct fast, simple and reliable models based on appropriate sources of information. It then makes it easy to explore data visually and is a convenient interactive tool for scientists to improve the quality of their models and for developers when designing their processes. As in the first edition, the book ends with an updated introduction to comprehensive numerical simulation. Although the book focuses on laser interactions with materials, many of the principles and methods explored can be applied to thermal modelling in a variety of different fields and at different power levels. It is aimed principally however at academic and industrial researchers and developers in the field of laser technology.