Describes the weldability aspects of structural materials used in a wide variety of engineering structures, including steels, stainless steels, Ni-base alloys, and Al-base alloys Welding Metallurgy and Weldability describes weld failure mechanisms associated with either fabrication or service, and failure mechanisms related to microstructure of the weldment. Weldability issues are divided into fabrication and service related failures; early chapters address hot cracking, warm (solid-state) cracking, and cold cracking that occur during initial fabrication, or repair. Guidance on failure analysis is also provided, along with examples of SEM fractography that will aid in determining failure mechanisms. Welding Metallurgy and Weldability examines a number of weldability testing techniques that can be used to quantify susceptibility to various forms of weld cracking. * Describes the mechanisms of weldability along with methods to improve weldability * Includes an introduction to weldability testing and techniques, including strain-to-fracture and Varestraint tests * Chapters are illustrated with practical examples based on 30 plus years of experience in the field Illustrating the weldability aspects of structural materials used in a wide variety of engineering structures, Welding Metallurgy and Weldability provides engineers and students with the information needed to understand the basic concepts of welding metallurgy and to interpret the failures in welded components.

The production-costs of formed workpieces are in an increasing extent fixed through the costs for designing and manufacturing the tools. Nowadays, it is possi b 1 e to reduce these redundant tool-costs by app lyi ng modern numeri ca 1 simulation techniques such as the finite element type procedures. In thi s context, the basic ojecti ve of the workshop SUtoP (~imul ation of !:!etal F~rming ~rocesses by the Finite Element Method) was to determine and - especially - to discuss the level of finite-element-simulations of metal-forming processes with regard to technological utilization. On this purpose, eight presentations have been selected to focus the discussions onto the prime aspects such as: - technological aspects (bulk metal forming versus sheet metal forming), - constitutive laws (rigid-plastic versus elastic-plastic versus visko-pl- tic material laws), - coupled analysis (thermo-mechanical coupling), - kinematical description (Eulerian versus Lagrangian formulations, co-ro- tional formulations etc.), - numerical problems (incompressibility, integration of constitutive eq- tions, iterative and incremental schemas, etc.) , as well as - contact problems (friction, heat-transfer, etc.). In order to promote discussions, the audience of the workshop was limited to 50 participants. Due to this fact, we had to refuse unfortunately many app 1 i cat ions. However, we hope that these proceedi ngs - whi ch also inc 1 ude the discussions in an almost complete extent - will be a compensation for those who could not attend the workshop SIMOP-I.

Corrosion may be defined as an unintentional attack on a material through reaction with a surrounding medium. The term can refer to a process or to the damage caused by such a process. According to this general definition, materials other than metals, such as ceramics, plastics or concrete, may also be subject to corrosion (or corrode). When no particular reference is made to the material, however, it is normally understood that a metal is being attacked. It is entirely in this limited sense that the term is used in this book. There are good reasons for treating the corrosion of metals separately, apart from deterioration or decay of other materials. Since metals have a high electric conductivity, their corrosion is usually of an electrochemical nature. The chemical deterioration of electrically non-conducting ma terials, such as plastics and ceramics, is governed by other physico-chemical principles. It is necessary to devote more attention to metallic corrosion nowadays than earlier, due to 1. An increased use of metals within all fields of technology. 2. The use for special applications, e.g. within the atomic energy field, of rare and expensive metals, whose preservation requires particular precautions. 3. A more corrosive environment due to the increasing pollution of air and water. 4. The use of metallic constructions of more slender dimensions which do not tolerate corrosive attacks to the same extent as did the heavy constructions used in the old days."

Advanced Fracture Mechanics and Structural Integrity is organized to cover quantitative descriptions of crack growth and fracture phenomena. The mechanics of fracture are explained, emphasizing elastic-plastic and time-dependent fracture mechanics. Applications are presented, using examples from power generation, aerospace, marine, and chemical industries, with focus on predicting the remaining life of structural components and advanced testing metods for structural materials. Numerous examples and end-of-chapter problems are provided, along with references to encourage further study.The book is written for use in an advanced graduate course on fracture mechanics or structural integrity.

Metal contamination in the environment is a persisting global issue. The metal reservoirs in the earth have declined due to society's needs and due to uncontrolled mining activities. Therefore, the idea to recover metals from waste streams has emerged. In this thesis, cost competitive technologies such as adsorption using agro-wastes and precipitation using an inverse fluidized bed (IFB) reactor were investigated, with special emphasis on the recovery of base metals. Groundnut shell showed good potential for metal (Cu, Pb and Zn) removal. From artificial neural network modeling, the performance of the sulfate reducing bacteria (SRB) was found to be strongly pH dependent; the removal efficiency of Cu and Zn in the IFB at pH 5.0 was >97%. Electronic waste is a good candidate as secondary metal resource. The recovery of Cu from computer printed circuited boards (PCBs) using biogenic sulfide precipitation was investigated as well. Using this technology, Cu could be recovered at ~0.48 g Cu/g PCBs.

Die Pulvermetallurgie bietet fA1/4r beliebige Komponenten Verbundtechniken und -werkstoffe an, die der Schmelzmetallurgie versagt sind. Unter diesen Gesichtspunkten werden die wichtigsten Verfahren der Gewinnung, Aufbereitung und Charakterisierung der Pulver, deren Formgebung zu Halbzeugen und Konstruktionsteilen behandelt. Die Technologien und Anlagen des Sinterns - der zentralen Technologie der Pulvermetallurgie - werden in der Neuauflage ausfA1/4hrlich behandelt. Einen ebenso breiten Raum nimmt die Darstellung der gesinterten Formteile auf Eisen- und Nichteisenbasis, aus hoch- und hAchstfesten Legierungen, von Reib- und Gleitelementen, porAsen Materialien, Kontakt- und Magnetwerkstoffen, hochschmelzenden Metallen, Hartmetallen und anderen Metall-Nichtmetall-Verbundwerkstoffen ein. A-konomische Vorteile, wie die prozessstufenArmere und weitgehend abfallfreie Fertigung von maAgenauen Massenformteilen, die Einstellung nichtkonservativer WerkstoffzustAnde und der entsprechenden Materialeigenschaftsbilder, werden in diesem Werk deutlich.

Metal contamination in the environment is a persisting global issue. The metal reservoirs in the earth have declined due to society's needs and due to uncontrolled mining activities. Therefore, the idea to recover metals from waste streams has emerged. In this thesis, cost competitive technologies such as adsorption using agro-wastes and precipitation using an inverse fluidized bed (IFB) reactor were investigated, with special emphasis on the recovery of base metals. Groundnut shell showed good potential for metal (Cu, Pb and Zn) removal. From artificial neural network modeling, the performance of the sulfate reducing bacteria (SRB) was found to be strongly pH dependent; the removal efficiency of Cu and Zn in the IFB at pH 5.0 was >97%. Electronic waste is a good candidate as secondary metal resource. The recovery of Cu from computer printed circuited boards (PCBs) using biogenic sulfide precipitation was investigated as well. Using this technology, Cu could be recovered at ~0.48 g Cu/g PCBs.

Ultrasonic Welding of Metal Sheets covers various aspects of ultrasonic welding (USW) of metal sheets, including the discussion on modeling and numerical simulations of ultrasonic welding to improve this welding process and performance. This book aims to provide an accessible, comprehensive and up-to-date exposition of the various aspects of joining of dissimilar metal sheets ranging from its fundamentals thorough to metallurgical characteristics covering fundamental concepts, in-detailed explanation about the USW including its implementation, design criteria, work material, welding, thermo-mechanical and research scopes. The book is aimed at researchers, professionals and graduate students in manufacturing, welding, mechanical engineering. Features The ultrasonic spot welding of various metal sheets is described in simplified expression and concepts are elucidated by relevant illustrations. Discusses modeling and numerical simulations of ultrasonic welding to improve the ultrasonic welding process and performance As opposed to competition in the market, this title provides thorough clarification of ultrasonic spot welding of metal sheets with its applications.

The first of many important works featured in CRC Press' Metals and Alloys Encyclopedia Collection, the Encyclopedia of Iron, Steel, and Their Alloys covers all the fundamental, theoretical, and application-related aspects of the metallurgical science, engineering, and technology of iron, steel, and their alloys. This Five-Volume Set addresses topics such as extractive metallurgy, powder metallurgy and processing, physical metallurgy, production engineering, corrosion engineering, thermal processing, metalworking, welding, iron- and steelmaking, heat treating, rolling, casting, hot and cold forming, surface finishing and coating, crystallography, metallography, computational metallurgy, metal-matrix composites, intermetallics, nano- and micro-structured metals and alloys, nano- and micro-alloying effects, special steels, and mining. A valuable reference for materials scientists and engineers, chemists, manufacturers, miners, researchers, and students, this must-have encyclopedia: Provides extensive coverage of properties and recommended practices Includes a wealth of helpful charts, nomograms, and figures Contains cross referencing for quick and easy search Each entry is written by a subject-matter expert and reviewed by an international panel of renowned researchers from academia, government, and industry. Also Available Online This Taylor & Francis encyclopedia is also available through online subscription, offering a variety of extra benefits for researchers, students, and librarians, including: Citation tracking and alerts Active reference linking Saved searches and marked lists HTML and PDF format options Contact Taylor and Francis for more information or to inquire about subscription options and print/online combination packages. US: (Tel) 1.888.318.2367; (E-mail) [email protected] International: (Tel) +44 (0) 20 7017 6062; (E-mail) [email protected]

The application of computer-aided design and manufacturing techniques is becoming essential in modern metal-forming technology. Thus process modelling for the determination of deformation mechanics has been a major concern in research. In light of these developments, the finite element method - a technique by which an object is decomposed into pieces and treated as isolated, interacting sections - has steadily assumed increased importance. This volume addresses advances in modern metal-forming technology, computer-aided design and engineering, and the finite element method.

Physical metallurgy is one of the main fields of metallurgical science dealing with the development of the microstructure of metals in order to achieve desirable properties required in technological applications. Physical Metallurgy: Principles and Design focuses on the processing-structure-properties triangle as it applies to metals and alloys. It introduces the fundamental principles of physical metallurgy and the design methodologies for alloys and processing. The first part of the book discusses the structure and change of structure through phase transformations. The latter part of the books deals with plastic deformation, strengthening mechanisms, and mechanical properties as they relate to structure. The book also includes a chapter on physical metallurgy of steels and concludes by discussing the computational tools, involving computational thermodynamics and kinetics, to perform alloy and process design.

This revised and expanded Third Edition contains 21 chapters summarizing the latest thinking on various technologies relating to metalworking fluid development, laboratory evaluation, metallurgy, industrial application, fluid maintenance, recycling, waste treatment, health, government regulations, and cost/benefit analysis. All chapters of this uniquely comprehensive reference have been thoroughly updated, and two new chapters on rolling of metal flat sheets and nanoparticle lubricants in metalworking have been added. This must-have book for anyone in the field of metalworking includes new information on chemistries of the most common types of metalworking fluids, advances in recycling of metalworking fluids, and the latest government regulations, including EPA standards, the Globally Harmonized System being implemented for safety data sheets, and REACH legislation in Europe.

Laser-Based Additive Manufacturing (LBAM) technologies, hailed by some as the "third industrial revolution," can increase product performance, while reducing time-to-market and manufacturing costs. This book is a comprehensive look at new technologies in LBAM of metal parts, covering topics such as mechanical properties, microstructural features, thermal behavior and solidification, process parameters, optimization and control, uncertainty quantification, and more. The book is aimed at addressing the needs of a diverse cross-section of engineers and professionals.

This book focuses on agglomeration, or the size enlargement process, of iron ores. This process sits at the interface of mineral processing and extractive metallurgy. The book begins with a discussion of raw materials preparation and the beneficiation process. It then describes fundamental principles of the sintering and pelletization processes, including formation of green mix through granulation and green balls as well as chemical reactions during sintering. Finally, it offers a brief description of iron making processes and correlations related to the agglomerates: quality parameters and BF productivity and coke rate.

This book arose from the conference Metallurgy: A Touchstone for Cross-cultural Interaction which took place at the British Museum. The papers largely relate to mining and extractive metallurgy. The inception and nature of the first smelting technologies of copper and tin in Southeast Asia, the Middle East, Europe and Africa, and of zinc in China and iron in Africa, the Middle East and Britain are discussed together with insights into the archaeology and experimental replication of the processes.

Waste electrical and electronic equipment (WEEE) generation is a global problem. Despite the growing awareness and deterring legislation, most of the WEEE is disposed improperly, i.e. landfilled or otherwise shipped overseas, and treated in sub-standard conditions. Informal recycling of WEEE has catastrophic effects on humans and the environment. WEEE contains considerable quantities of valuable metals such as base metals, precious metals and rare earth elements (REE). Metal recovery from WEEE is conventionally carried out by pyrometallurgical and hydrometallurgical methods. In this PhD research, novel metal recovery technologies from WEEE are investigated. Using acidophilic and cyanide-generating bacteria, copper and gold were removed from crushed electronic waste with removal efficiencies of 98.4 and 44.0%, respectively. The leached metals in solution were recovered using sulfidic precipitation and electrowinning separation techniques. Finally, a techno-economic assessment of the technology was studied. This research addresses the knowledge gap on two metal extraction approaches, namely chemical and biological, from a secondary source of metals. The essential parameters of the selective metal recovery processes, scale-up potential, techno-economic and sustainability assessment have been studied.

Superalloys form a class of the structural materials for high-temperature applications. Nickel superalloys are extensively used in the high-temperature components of gas turbines due to their excellent creep, fatigue, and corrosion resistance at elevated temperatures. These materials are considered paramagnetic in the range of working temperatures. This book presents the features of the ternary phase diagrams Ni-Al-X (X = {Co, Fe, Nb, Ti, Cr}), effects of the alloying on the long-range order and mechanical properties of the Ni3 Al-based alloys. Description of the strain-induced ferromagnetism in the Ni3Al-based alloys and magnetic control of the failure of gas turbine blades are also included. A separate section is devoted to the analysis of the vibration process and strength change in the single-crystal gas turbine blades. This book includes the review of the new intermetallic cobalt superalloys. The structure, crystal lattice parameters, orientation relationships between phases, mechanical and magnetic properties of the Co3(Al,W)-based alloys are described. Non-destructive magnetic point control of the martensite content in low-magnetic austenitic alloys is a new method for detection of the local sites with internal stresses. This method is useful for the detection of the residual stress in the critical parts of industrial products. This book may be useful for specialists in material science, first-year postgraduate students taking a class in material science and engineering, and engineers developing new alloys for the gas turbine technology.

This book describes the application of artificial intelligence (AI)/machine learning (ML) concepts to develop predictive models that can be used to design alloy materials, including hard and soft magnetic alloys, nickel-base superalloys, titanium-base alloys, and aluminum-base alloys. Readers new to AI/ML algorithms can use this book as a starting point and use the MATLAB (R) and Python implementation of AI/ML algorithms through included case studies. Experienced AI/ML researchers who want to try new algorithms can use this book and study the case studies for reference. Offers advantages and limitations of several AI concepts and their proper implementation in various data types generated through experiments and computer simulations and from industries in different file formats Helps readers to develop predictive models through AI/ML algorithms by writing their own computer code or using resources where they do not have to write code Covers downloadable resources such as MATLAB GUI/APP and Python implementation that can be used on common mobile devices Discusses the CALPHAD approach and ways to use data generated from it Features a chapter on metallurgical/materials concepts to help readers understand the case studies and thus proper implementation of AI/ML algorithms under the framework of data-driven materials science Uses case studies to examine the importance of using unsupervised machine learning algorithms in determining patterns in datasets This book is written for materials scientists and metallurgists interested in the application of AI, ML, and data science in the development of new materials.

Relating theory with practice to provide a holistic understanding of the subject and enable critical thinking, this book covers fundamentals of physical metallurgy, materials science, microstructural development, ferrous and nonferrous alloys, mechanical metallurgy, fracture mechanics, thermal processing, surface engineering, and applications. This textbook covers principles, applications, and 200 worked examples/calculations along with 70 MCQs with answers. These attractive features render this volume suitable for recommendation as a textbook of physical metallurgy for undergraduate as well as Master level programs in Metallurgy, Physics, Materials Science, and Mechanical Engineering. The text offers in-depth treatment of design against failure to help readers develop the skill of designing materials and components against failure. The book also includes design problems on corrosion prevention and heat treatments for aerospace and automotive applications. Important materials properties data are provided wherever applicable. Aimed at engineering students and practicing engineers, this text provides readers with a deep understanding of the basics and a practical view of the discipline of metallurgy/materials technology.