"It’s about time that a practicing engineer with casting and academic experience has written a book that provides answers to questions about squeeze casting and semi-solid molding/forming that many engineers and students of casting need answered."

–Joseph C. Benedyk, PhD
Consultant and retired technical director, Alcoa

High Integrity Die Casting Processes provides a comprehensive look at the concepts behind advanced die casting technologies, including vacuum die casting, squeeze casting, and several variants of semi-solid metalworking. Practical applications for these processes are illustrated in numerous case studies.

This single-source reference tool presents the latest material in five sections:

• Basic concepts of die casting and molten metal flow
• High integrity die casting processes with case studies
• Product design considerations
• Controlling quality and avoiding defects
• Future advances under development

Key coverage includes a survey of liquid metal flow, strategies to overcome the limitations of conventional die casting, and potential defects unique to high integrity die casting processes. Also featured are methods for minimizing porosity, reducing cost by design, practical applied statistical process control techniques, designing for manufacturability, and containment methods for potential processing defects. Several chapters present detailed real-world examples illustrating the broad range of applications possible using high integrity die casting processes.

Included with this book is a CD-ROM containing PowerPoint presentations for each chapter. These presentations can be used for training purposes in conjunction with numerous study questions designed to practically apply the content of the book to real-world situations. Selected PowerPoint slides can be used to support engineering proposals, marketing presentations, or customer education seminars.

High Integrity Die Casting Processes is a valuable reference for both component producers and component users alike. Process engineers, tool designers, manufacturing engineers, production managers, and machine operators will acquire a better understanding of these advanced die casting processes to optimize manufacturing and improve product quality. Component designers, product engineers, purchasing agents, buyers, supplier quality engineers, and project managers will gain insight into these processes and develop superior products by design.

This book describes in great detail the semi-solid processing of aluminum alloys. The authors examine the fundamentals of semi-solid metal processing, provide guidelines for research, illustrate the tools that are employed, and explain the measured parameters for semi-solid processing characterization.

This book details the rigorous requirements for refractories designed for aluminium metallurgical processes: reduction, cast house, and anode production. The author describes requirements specific to the properties and structure of refractory materials that differentiate it from materials used for ferrous metallurgy, among others. A comparison is drawn between the properties and structure of refractories and carbon cathode materials from different points of view: from the perspective of physical chemistry and chemical interactions during the metallurgical process and from the aspect of designing reduction pots and furnaces to accommodate the lifetime of metallurgical aggregates that are a part of aluminum refractory processes.

This comprehensive book contains contributions from specialists who provide a complete status update along with outstanding issues encompassing different topics related to deep-sea mining. Interest in exploration and exploitation of deep-sea minerals is seeing a revival due to diminishing grades and increasing costs of processing of terrestrial minerals as well as availability of several strategic metals in seabed mineral resources; it therefore becomes imperative to take stock of various issues related to deep-sea mining. The authors are experienced scientists and engineers from around the globe developing advanced technologies for mining and metallurgical extraction as well as performing deep sea exploration for several decades. They invite readers to learn about the resource potential of different deep-sea minerals, design considerations and development of mining systems, and the potential environmental impacts of mining in international waters.

The second edition of this textbook includes refined text in each chapter, new sections on corrosion of steel-reinforced concrete and on cathodic protection of steel reinforced bars embedded in concrete, and some new solved examples. The book introduces mathematical and engineering approximation schemes for describing the thermodynamics and kinetics of electrochemical systems, which are the essence of corrosion science, in addition to electrochemical corrosion, forms of corrosion and mechanisms of corrosion. This approach should capture the reader's attention on the complexity of corrosion. Thus, the principles of electrochemistry and electrochemical cells are subsequently characterized in simple electrolytes from a thermodynamics point of view.

This book focuses on the effect of plasma nitriding on the properties of steels. Parameters of different grades of steels are considered, such as structural and constructional steels, stainless steels and tools steels. The reader will find within the text an introduction to nitriding treatment, the basis of plasma and its roll in nitriding. The authors also address the advantages and disadvantages of plasma nitriding in comparison with other nitriding methods.

This collection covers a variety of materials science topics and has contributions from leading scientists and engineers representing 8 countries and 9 international materials, metals, and minerals societies. Papers are organized into the following sections:Advanced BiomaterialsAdvanced ManufacturingMaterials for Green Energy Materials for Infrastructure Materials for the Oil and Gas Industry Materials for Transportation and LightweightingMinerals Extraction and ProcessingNanocrystalline and Ultra-fine Grain Materials and Bulk Metallic Glasses Steels

This book provides comprehensive coverage of the current state-of-the-art in soft magnetic materials and related applications, with particular focus on amorphous and nanocrystalline magnetic wires and ribbons and sensor applications. Expert chapters cover preparation, processing, tuning of magnetic properties, modeling, and applications. Cost-effective soft magnetic materials are required in a range of industrial sectors, such as magnetic sensors and actuators, microelectronics, cell phones, security, automobiles, medicine, health monitoring, aerospace, informatics, and electrical engineering. This book presents both fundamentals and applications to enable academic and industry researchers to pursue further developments of these key materials. This highly interdisciplinary volume represents essential reading for researchers in materials science, magnetism, electrodynamics, and modeling who are interested in working with soft magnets.

The book gives a systematic and detailed description of a new integrated product and process development approach for sheet metal manufacturing. Special attention is given to manufacturing that unites multidisciplinary competences of product design, material science, and production engineering, as well as mathematical optimization and computer based information technology. The case study of integral sheet metal structures is used by the authors to introduce the results related to the recent manufacturing technologies of linear flow splitting, bend splitting, and corresponding integrated process chains for sheet metal structures.

This books presents a current look at friction stir welding technology from application to characterization and from modeling to R&D. It is a compilation of the recent progress relating to friction stir technologies including derivative technologies, high-temperature applications, industrial applications, dissimilar alloy/materials, lightweight alloys, simulation, and characterization. With contributions from leaders and experts in industry and academia, this will be a comprehensive source for the field of Friction Stir Welding and Processing.

This book summarizes the advanced manufacturing technology of original innovations in hot stamping of lightweight car body. A detailed description of the technical system and basic knowledge of sheet metal forming is given, which helps readers quickly understand the relevant knowledge in the field. Emphasis has been placed on the independently developed hot stamping process and equipment, which help describe the theoretical and experimental research on key problems involving stress field, thermal field and phase transformation field in hot stamping process. Also, a description of the formability at elevated temperature and the numerical simulation algorithms for high strength steel hot stamping is given in combination with the experiments. Finally, the book presents some application cases of hot stamping technology such as the lightweight car body design using hot stamping components and gradient hardness components, and the cooling design of the stamping tool. This book is intended for researchers, engineers and graduate students in vehicle engineering, mechanical engineering, especially in the field of advanced manufacturing technology. The book also provides a useful reference for other new technology related temperature and phase transformation, such as aluminum-magnesium alloy hot stamping.

This volume is greatly helpful to micro-machining and laser engineers as it offers obliging guidelines about the micro-channel fabrications through Nd:YAG laser beam micro-milling. The book also demonstrates how the laser beam micro-milling behaves when operating under wet conditions (under water), and explores what are the pros and cons of this hybrid technique. From the predictive mathematical models, the readers can easily estimate the resulting micro-channel size against the desired laser parametric combinations. The book considers micro-channels in three highly important research materials commonly used in aerospace industry: titanium alloy Ti-6Al-4V, nickel alloy Inconel 718 and aluminum alloy AA 2024. Therefore, the book is highly practicable in the fields of micro-channel heat exchangers, micro-channel aerospace turbine blades, micro-channel heat pipes, micro-coolers and micro-channel pulsating heat plates. These are frequently used in various industries such as aerospace, automotive, biomedical and micro-electronics.

This collection features papers presented at the 146th Annual Meeting & Exhibition of The Minerals, Metals & Materials Society.

This book presents the proceedings of the second Vehicle Engineering and Vehicle Industry conference, reflecting the outcomes of theoretical and practical studies and outlining future development trends in a broad field of automotive research. The conference's main themes included design, manufacturing, economic and educational topics.

Covering the physical and numerical modeling of materials processing, this book includes contributions across the range of metals and minerals. This collection offers a unique opportunity to present models and results for key processes involved in extraction, joining, separation, and casting of materials. The corresponding fundamentals of mass and heat transport as well as physical and thermodynamics properties are addressed, allowing for a cross-disciplinary vision of the field.

This book comprises chapters on research work done around the globe in the area of artificial intelligence (AI) applications in sheet metal forming. The first chapter offers an introduction to various AI techniques and sheet metal forming, while subsequent chapters describe traditional procedures/methods used in various sheet metal forming processes, and focus on the automation of those processes by means of AI techniques, such as KBS, ANN, GA, CBR, etc. Feature recognition and the manufacturability assessment of sheet metal parts, process planning, strip-layout design, selecting the type and size of die components, die modeling, and predicting die life are some of the most important aspects of sheet metal work. Traditionally, these activities are highly experience-based, tedious and time consuming. In response, researchers in several countries have applied various AI techniques to automate these activities, which are covered in this book. This book will be useful for engineers working in sheet metal industries, and will serve to provide future direction to young researchers and students working in the area.

This book covers various aspects of characterization of materials in the areas of metals, alloys, steels, welding, nanomaterials, intermetallic, and surface coatings. These materials are obtained by different methods and techniques like spray, mechanical milling, sol-gel, casting, biosynthesis, and chemical reduction among others. Some of these materials are classified according to application such as materials for medical application, materials for industrial applications, materials used in the oil industry and materials used like coatings. The authors provide a comprehensive overview of structural characterization techniques including scanning electron microscopy (SEM), X-ray diffraction (XRD), transmission electron microscopy (TEM), Raman spectroscopy, image analysis, finite element method (FEM), optical microscopy (OM), energy dispersive spectroscopy (EDS), Fourier transform infrared spectroscopy (FTIR), differential thermal analysis (DTA), differential scanning calorimetry (DSC), ultraviolet-visible spectroscopy (UV-Vis), infrared photo-thermal radiometry (IPTR), electrochemical impedance spectroscopy (EIS), thermogravimetry analysis (TGA), thermo luminescence (TL), photoluminescence (PL), high resolution transmission electron microscopy (HRTEM), and radio frequency (RF). The book includes theoretical models and illustrations of characterization properties-both structural and chemical.

This book presents the physico-technical basis and current state of the technology of boronized layers. Special attention is given to the layer structure and morphology of allocated phases and distributions in a superficial zone of chemical compounds. Two- and multi-component phases of alloys and diffusion processes in a self-organizing mode are discussed. Surface hardening by boronizing increases the life time of mechanical tools. This is important for the mining industry, agriculture, textile and chemical industry. The book is important for thermochemical treatment and surface hardening of metals and alloys.

This book is a compilation of selected papers from the 2014 New Trends in Fatigue and Fracture (NT2F14) Conference, which was held in Belgrade, Serbia. This prestigious conference brought together delegates from around the globe to discuss how to characterize, predict and analyze the fatigue and fracture of engineering materials, components, and structures using theoretical, experimental, numerical and practical approaches. It highlights some important new trends in fracture mechanics presented at the conference, such as: * two-parameter fracture mechanics, arising from the coupling of fracture toughness and stress constraints * high-performance steel for gas and oil transportation and production (pressure vessels and boilers) * safety and reliability of welded joints This book includes 12 contributions from well-known international scientists and a special tribute dedicated to the scientific contributions of Stojan Sedmark, who passed away in 2014.

Dynamic Behavior of Materials, Volume 1 of the Proceedings of the 2017 SEM Annual Conference& Exposition on Experimental and Applied Mechanics, the first volume of nine from the Conference, brings together contributions to this important area of research and engineering. The collection presents early findings and case studies on fundamental and applied aspects of Experimental Mechanics, including papers on: Quantitative Visualization Fracture & Fragmentation Dynamic Behavior of Low Impedance Materials Shock & Blast Dynamic Behavior of Composites Novel Testing Techniques Hybrid Experimental & Computational Methods Dynamic Behavior of Geo-materials General Material Behavior

Materials selection is a crucial factor in determining the cost, quality, and corrosion protection for every engineering project. The variety of increasingly durable materials and their combinations, coupled with the rise of new and more critical service requirements and the demand for lower costs, have expanded upon trial-and-error criteria into methodical, multi-dimensional approaches to materials selection. An invaluable resource that analyzes materials from a microscopic perspective as well as a macroscopic standpoint, New Materials, Processes, and Methods Technology is a practical guide to matching and applying the material or materials with the right combination of properties in order to meet your design and service conditions. The book presents an update of existing materials and processes as well as newly developed materials that have been invented or changed by innovative techniques within the past decade. It details recent research, various analytical methods, key material and design considerations, fabrication methods, and developmental processes. Each section covers a material or material-family and the techniques required for practical applications. Anticipating future trends and prospects, the book also examines the foundations to several innovative technologies, including the potential of tailor-made materials, various types of fuel cells, and the properties of FGMs in current and future metallic and non-metallic systems and models. In its final chapter, the book highlights processes that are poised for production as well as prospects still in experimentation and testing phases. New Materials, Processes, and Methods Technology provides today's scientists, technicians, and engineering departments devoted to resolving application requirements with performance properties using a well-executed material selection process.

The 2015 edition of the volume on Powder Metallurgy focuses on conventional powder metallurgy and includes a new section on metal injection molding. The newly developed handbook format is aimed at simplifying the understanding of process and property relationships by treating each metal/alloy family in individual divisions.

On the First Edition:

"The book is a success in providing a comprehensive introduction to the use of aluminum

structures . . . contains lots of useful information."
–Materials & Manufacturing Processes

"A must for the aluminum engineer. The authors are to be commended for their painstaking work."
–Light Metal Age

Technical guidance and inspiration for designing aluminum structures

Aluminum Structures, Second Edition demonstrates how strong, lightweight, corrosion-resistant aluminum opens up a whole new world of design possibilities for engineering and architecture professionals. Keyed to the revised Specification for Aluminum Structures of the 2000 edition of the Aluminum Design Manual, it provides quick look-up tables for design calculations; examples of recently built aluminum structures–from buildings to bridges; and a comparison of aluminum to other structural materials, particularly steel. Topics covered include:

• Structural properties of aluminum alloys
• Aluminum structural design for beams, columns, and tension members
• Extruding and other fabrication techniques
• Welding and mechanical connections
• Aluminum structural systems, including space frames, composite members, and plate structures
• Inspection and testing
• Load and resistance factor design
• Recent developments in aluminum structures

This proceedings volume gathers selected papers presented at the Chinese Materials Conference 2017 (CMC2017), held in Yinchuan City, Ningxia, China, on July 06-12, 2017. This book covers a wide range of powder metallurgy, high performance aluminum alloys, high performance titanium & titanium alloys, superalloys, metal matrix composite, space materials science and technology, rare metals, refractory metals and their applications, advanced ceramics materials, nanostructured metals and alloys. The Chinese Materials Conference (CMC) is the most important serial conference of the Chinese Materials Research Society (C-MRS) and has been held each year since the early 1990s. The 2017 installment included 37 Symposia covering four fields: Advances in energy and environmental materials; High performance structural materials; Fundamental research on materials; and Advanced functional materials. More than 5500 participants attended the congress, and the organizers received more than 700 technical papers. Based on the recommendations of symposium organizers and after peer reviewing, 490 papers have been included in the present proceedings, which showcase the latest original research results in the field of materials, achieved by more than 300 research groups at various universities and research institutes.

This book is intended as a text for upper undergraduate and graduate courses on kinetics of metallurgical processes for students of materials science, metallurgical engineering, and chemical engineering. Focusing on basic and essential topics, selected from the authors' teaching and research, it serves as a comprehensive guide to metallurgical kinetics. Chapters 1-10 discuss the "logic" of various kinetics processes, while Chapter 11 explores the systematic analysis of raw rate data generated from controlled experiments. The final chapters illustrate how the fundamental concept of thermal activation is used to describe the kinetics of rate-dependent plastic deformation and creep fracture. With numerous examples, illustrations, and step-by-step tutorials, it is ideally suited for both self-study and classroom use. The examples were selected from research papers to highlight how the topics discussed can be, and are, used to solve real-world technological problems. Providing a comprehensive list of resources for further study, and end-of-chapter review questions to help students test their knowledge, it can be used for university coursework or as a text for professional development courses.