In this book, the history of the concepts critical to the discovery and development of aluminum, its alloys and the anodizing process are reviewed to provide a foundation for the challenges, achievements, and understanding of the complex relationship between the aluminum alloy and the reactions that occur during anodic oxidation. Empirical knowledge that has long sustained industrial anodizing is clarified by viewing the process as corrosion science, addressing each element of the anodizing circuit in terms of the Tafel Equation. This innovative approach enables a new level of understanding and engineering control for the mechanisms that occur as the oxide nucleates and grows, developing its characteristic highly ordered structure, which impact the practical function of the anodic aluminum oxide.

Autofrettage Processes: Technology and Modeling deals with the technology and modeling of autofrettage processes, explaining the subject in a lucid manner. It highlights how the theory of plasticity and finite element modeling are applied in the modeling of autofrettage processes. Aimed at senior students of mechanical, production, automobile, and chemical engineering, it has the potential to directly benefit practicing engineers and industrials, owing to the inclusion of topics like thermal autofrettage. Key Features: Provides a general introduction to autofrettage Covers the application of theory of plasticity and finite element modeling of autofrettage processes Offers exposure to newer autofrettage processes that to date have not been implemented in industries, along with useful practical data

The revised edition of this important reference volume presents an expanded overview of the analytical and numerical approaches employed when exploring and developing modern laser materials processing techniques. The book shows how general principles can be used to obtain insight into laser processes, whether derived from fundamental physical theory or from direct observation of experimental results. The book gives readers an understanding of the strengths and limitations of simple numerical and analytical models that can then be used as the starting-point for more elaborate models of specific practical, theoretical or commercial value. Following an introduction to the mathematical formulation of some relevant classes of physical ideas, the core of the book consists of chapters addressing key applications in detail: cutting, keyhole welding, drilling, arc and hybrid laser-arc welding, hardening, cladding and forming. The second edition includes a new a chapter on glass cutting with lasers, as employed in the display industry. A further addition is a chapter on meta-modelling, whose purpose is to construct fast, simple and reliable models based on appropriate sources of information. It then makes it easy to explore data visually and is a convenient interactive tool for scientists to improve the quality of their models and for developers when designing their processes. As in the first edition, the book ends with an updated introduction to comprehensive numerical simulation. Although the book focuses on laser interactions with materials, many of the principles and methods explored can be applied to thermal modelling in a variety of different fields and at different power levels. It is aimed principally however at academic and industrial researchers and developers in the field of laser technology.

This book offers a unique guide to the three-dimensional (3D) printing of metals. It covers various aspects of additive, subtractive, and joining processes used to form three-dimensional parts with applications ranging from prototyping to production. Examining a variety of manufacturing technologies and their ability to produce both prototypes and functional production-quality parts, the individual chapters address metal components and discuss some of the important research challenges associated with the use of these technologies. As well as exploring the latest technologies currently under development, the book features unique sections on electron beam melting technology, material lifting, and the importance this science has in the engineering context. Presenting unique real-life case studies from industry, this book is also the first to offer the perspective of engineers who work in the field of aerospace and transportation systems, and who design components and manufacturing networks. Written by the leading experts in this field at universities and in industry, it provides a comprehensive textbook for students and an invaluable guide for practitioners

This book provides details and collective information on working principle, process mechanism, salient features, and unique applications of various advanced manufacturing techniques and processes belong. The book is divided in three sessions covering modern machining methods, advanced repair and joining techniques and, finally, sustainable manufacturing. The latest trends and research aspects of those fields are highlighted.

"It’s about time that a practicing engineer with casting and academic experience has written a book that provides answers to questions about squeeze casting and semi-solid molding/forming that many engineers and students of casting need answered."

–Joseph C. Benedyk, PhD
Consultant and retired technical director, Alcoa

High Integrity Die Casting Processes provides a comprehensive look at the concepts behind advanced die casting technologies, including vacuum die casting, squeeze casting, and several variants of semi-solid metalworking. Practical applications for these processes are illustrated in numerous case studies.

This single-source reference tool presents the latest material in five sections:

• Basic concepts of die casting and molten metal flow
• High integrity die casting processes with case studies
• Product design considerations
• Controlling quality and avoiding defects
• Future advances under development

Key coverage includes a survey of liquid metal flow, strategies to overcome the limitations of conventional die casting, and potential defects unique to high integrity die casting processes. Also featured are methods for minimizing porosity, reducing cost by design, practical applied statistical process control techniques, designing for manufacturability, and containment methods for potential processing defects. Several chapters present detailed real-world examples illustrating the broad range of applications possible using high integrity die casting processes.

Included with this book is a CD-ROM containing PowerPoint presentations for each chapter. These presentations can be used for training purposes in conjunction with numerous study questions designed to practically apply the content of the book to real-world situations. Selected PowerPoint slides can be used to support engineering proposals, marketing presentations, or customer education seminars.

High Integrity Die Casting Processes is a valuable reference for both component producers and component users alike. Process engineers, tool designers, manufacturing engineers, production managers, and machine operators will acquire a better understanding of these advanced die casting processes to optimize manufacturing and improve product quality. Component designers, product engineers, purchasing agents, buyers, supplier quality engineers, and project managers will gain insight into these processes and develop superior products by design.

This collection offers new research findings, innovations, and industrial technological developments in extractive metallurgy, energy and environment, and materials processing. Technical topics included in the book are thermodynamics and kinetics of metallurgical reactions, electrochemical processing of materials, plasma processing of materials, composite materials, ionic liquids, thermal energy storage, energy efficient and environmental cleaner technologies and process modeling. These topics are of interest not only to traditional base ferrous and non-ferrous metal industrial processes but also to new and upcoming technologies, and they play important roles in industrial growth and economy worldwide.

This collection presents papers from a symposium on extraction of rare metals as well as rare extraction processing techniques used in metal production. Topics include the extraction and processing of elements like antimony, arsenic, gold, indium, palladium, platinum, rare earth metals including yttrium and neodymium, titanium, tungsten, and vanadium. Rare processing techniques are covered, including direct extraction processes for rare-earth recovery, biosorption of precious metals, fluorination behavior of uranium and zirconium mixture of fuel debris treatment, and recovery of valuable components of commodity metals such as zinc, nickel, and metals from slag.

This collection features contributions covering the advances and developments of new high-temperature metallurgical technologies and their applications to the areas of: processing of minerals; extraction of metals; preparation of metallic, refractory, and ceramic materials; treatment and recycling of slag and wastes; conservation of energy; and environmental protection. The volume will have a broad impact on the academics and professionals serving the metallurgical industries around the world by providing them with comprehensive coverage of a wide variety of topics.

This volume provides a comprehensive reference for graduate students and professionals in both academia and industry on the fundamentals, processing details, and applications of 3D microelectronic packaging, an industry trend for future microelectronic packages. Chapters written by experts cover the most recent research results and industry progress in the following areas: TSV, die processing, micro bumps, direct bonding, thermal compression bonding, advanced materials, heat dissipation, thermal management, thermal mechanical modeling, quality, reliability, fault isolation, and failure analysis of 3D microelectronic packages. Numerous images, tables, and didactic schematics are included throughout. This essential volume equips readers with an in-depth understanding of all aspects of 3D packaging, including packaging architecture, processing, thermal mechanical and moisture related reliability concerns, common failures, developing areas, and future challenges, providing insights into key areas for future research and development.

The book looks into the recent advances in the ex-situ production routes and properties of aluminum and magnesium based metal matrix nanocomposites (MMNCs), produced either by liquid or semi-solid state methods. It comprehensively summarizes work done in the last 10 years including the mechanical properties of different matrix/nanoreinforcement systems. The book also addresses future research direction, steps taken and missing developments to achieve the full industrial exploitation of such composites. The content of the book appeals to researchers and industrial practitioners in the area of materials development for metal matrix nanocomposites and its applications.

Materials selection is a crucial factor in determining the cost, quality, and corrosion protection for every engineering project. The variety of increasingly durable materials and their combinations, coupled with the rise of new and more critical service requirements and the demand for lower costs, have expanded upon trial-and-error criteria into methodical, multi-dimensional approaches to materials selection. An invaluable resource that analyzes materials from a microscopic perspective as well as a macroscopic standpoint, New Materials, Processes, and Methods Technology is a practical guide to matching and applying the material or materials with the right combination of properties in order to meet your design and service conditions. The book presents an update of existing materials and processes as well as newly developed materials that have been invented or changed by innovative techniques within the past decade. It details recent research, various analytical methods, key material and design considerations, fabrication methods, and developmental processes. Each section covers a material or material-family and the techniques required for practical applications. Anticipating future trends and prospects, the book also examines the foundations to several innovative technologies, including the potential of tailor-made materials, various types of fuel cells, and the properties of FGMs in current and future metallic and non-metallic systems and models. In its final chapter, the book highlights processes that are poised for production as well as prospects still in experimentation and testing phases. New Materials, Processes, and Methods Technology provides today's scientists, technicians, and engineering departments devoted to resolving application requirements with performance properties using a well-executed material selection process.

This book describes in great detail the semi-solid processing of aluminum alloys. The authors examine the fundamentals of semi-solid metal processing, provide guidelines for research, illustrate the tools that are employed, and explain the measured parameters for semi-solid processing characterization.

This book details the rigorous requirements for refractories designed for aluminium metallurgical processes: reduction, cast house, and anode production. The author describes requirements specific to the properties and structure of refractory materials that differentiate it from materials used for ferrous metallurgy, among others. A comparison is drawn between the properties and structure of refractories and carbon cathode materials from different points of view: from the perspective of physical chemistry and chemical interactions during the metallurgical process and from the aspect of designing reduction pots and furnaces to accommodate the lifetime of metallurgical aggregates that are a part of aluminum refractory processes.

This comprehensive book contains contributions from specialists who provide a complete status update along with outstanding issues encompassing different topics related to deep-sea mining. Interest in exploration and exploitation of deep-sea minerals is seeing a revival due to diminishing grades and increasing costs of processing of terrestrial minerals as well as availability of several strategic metals in seabed mineral resources; it therefore becomes imperative to take stock of various issues related to deep-sea mining. The authors are experienced scientists and engineers from around the globe developing advanced technologies for mining and metallurgical extraction as well as performing deep sea exploration for several decades. They invite readers to learn about the resource potential of different deep-sea minerals, design considerations and development of mining systems, and the potential environmental impacts of mining in international waters.

The second edition of this textbook includes refined text in each chapter, new sections on corrosion of steel-reinforced concrete and on cathodic protection of steel reinforced bars embedded in concrete, and some new solved examples. The book introduces mathematical and engineering approximation schemes for describing the thermodynamics and kinetics of electrochemical systems, which are the essence of corrosion science, in addition to electrochemical corrosion, forms of corrosion and mechanisms of corrosion. This approach should capture the reader's attention on the complexity of corrosion. Thus, the principles of electrochemistry and electrochemical cells are subsequently characterized in simple electrolytes from a thermodynamics point of view.

This book focuses on the effect of plasma nitriding on the properties of steels. Parameters of different grades of steels are considered, such as structural and constructional steels, stainless steels and tools steels. The reader will find within the text an introduction to nitriding treatment, the basis of plasma and its roll in nitriding. The authors also address the advantages and disadvantages of plasma nitriding in comparison with other nitriding methods.

This collection covers a variety of materials science topics and has contributions from leading scientists and engineers representing 8 countries and 9 international materials, metals, and minerals societies. Papers are organized into the following sections:Advanced BiomaterialsAdvanced ManufacturingMaterials for Green Energy Materials for Infrastructure Materials for the Oil and Gas Industry Materials for Transportation and LightweightingMinerals Extraction and ProcessingNanocrystalline and Ultra-fine Grain Materials and Bulk Metallic Glasses Steels

This book provides comprehensive coverage of the current state-of-the-art in soft magnetic materials and related applications, with particular focus on amorphous and nanocrystalline magnetic wires and ribbons and sensor applications. Expert chapters cover preparation, processing, tuning of magnetic properties, modeling, and applications. Cost-effective soft magnetic materials are required in a range of industrial sectors, such as magnetic sensors and actuators, microelectronics, cell phones, security, automobiles, medicine, health monitoring, aerospace, informatics, and electrical engineering. This book presents both fundamentals and applications to enable academic and industry researchers to pursue further developments of these key materials. This highly interdisciplinary volume represents essential reading for researchers in materials science, magnetism, electrodynamics, and modeling who are interested in working with soft magnets.

The book gives a systematic and detailed description of a new integrated product and process development approach for sheet metal manufacturing. Special attention is given to manufacturing that unites multidisciplinary competences of product design, material science, and production engineering, as well as mathematical optimization and computer based information technology. The case study of integral sheet metal structures is used by the authors to introduce the results related to the recent manufacturing technologies of linear flow splitting, bend splitting, and corresponding integrated process chains for sheet metal structures.

This books presents a current look at friction stir welding technology from application to characterization and from modeling to R&D. It is a compilation of the recent progress relating to friction stir technologies including derivative technologies, high-temperature applications, industrial applications, dissimilar alloy/materials, lightweight alloys, simulation, and characterization. With contributions from leaders and experts in industry and academia, this will be a comprehensive source for the field of Friction Stir Welding and Processing.

This book of recommendations presents an overview of High Frequency Mechanical Impact (HFMI) techniques existing today in the market and their proper procedures, quality assurance measures and documentation. Due to differences in HFMI tools and the wide variety of potential applications, certain details of proper treatments and quantitative quality control measures are presented generally. An example of procedure specification as a quality assurance measure is given in the Appendix. Moreover, the book presents procedures for the fatigue life assessment of HFMI-improved welded joints based on nominal stress, structural hot spot stress and effective notch stress. It also considers the extra benefit that has been experimentally observed for HFMI-treated high-strength steels. The recommendations offer proposals on the effect of loading conditions like high mean stress fatigue cycles, variable amplitude loading and large amplitude/low cycle fatigue cycles. Special considerations for low stress concentration welded joints are also given. In order to demonstrate the use of the guideline, the book provides several fatigue assessment examples.

This book summarizes the advanced manufacturing technology of original innovations in hot stamping of lightweight car body. A detailed description of the technical system and basic knowledge of sheet metal forming is given, which helps readers quickly understand the relevant knowledge in the field. Emphasis has been placed on the independently developed hot stamping process and equipment, which help describe the theoretical and experimental research on key problems involving stress field, thermal field and phase transformation field in hot stamping process. Also, a description of the formability at elevated temperature and the numerical simulation algorithms for high strength steel hot stamping is given in combination with the experiments. Finally, the book presents some application cases of hot stamping technology such as the lightweight car body design using hot stamping components and gradient hardness components, and the cooling design of the stamping tool. This book is intended for researchers, engineers and graduate students in vehicle engineering, mechanical engineering, especially in the field of advanced manufacturing technology. The book also provides a useful reference for other new technology related temperature and phase transformation, such as aluminum-magnesium alloy hot stamping.

This volume is greatly helpful to micro-machining and laser engineers as it offers obliging guidelines about the micro-channel fabrications through Nd:YAG laser beam micro-milling. The book also demonstrates how the laser beam micro-milling behaves when operating under wet conditions (under water), and explores what are the pros and cons of this hybrid technique. From the predictive mathematical models, the readers can easily estimate the resulting micro-channel size against the desired laser parametric combinations. The book considers micro-channels in three highly important research materials commonly used in aerospace industry: titanium alloy Ti-6Al-4V, nickel alloy Inconel 718 and aluminum alloy AA 2024. Therefore, the book is highly practicable in the fields of micro-channel heat exchangers, micro-channel aerospace turbine blades, micro-channel heat pipes, micro-coolers and micro-channel pulsating heat plates. These are frequently used in various industries such as aerospace, automotive, biomedical and micro-electronics.