Welding and Joining of Advanced High Strength Steels (AHSS): The Automotive Industry discusses the ways advanced high strength steels (AHSS) are key to weight reduction in sectors such as automotive engineering. It includes a discussion on how welding can alter the microstructure in the heat affected zone, producing either excessive hardening or softening, and how these local changes create potential weaknesses that can lead to failure. This text reviews the range of welding and other joining technologies for AHSS and how they can be best used to maximize the potential of AHSS.

An invaluable resource, The Metal Stamping Process was written by an expert with over 30 years of practical experience, and it has been used for years as the core reference for what is widely regarded as the premier training program in this industry. With this book you will have immediate access to metalworking formulas, design standards, set up techniques, guidelines for designing and tolerancing parts, material choices, EDM, coatings, lubricants, problems and root causes, tooling tips, machine maintenance and mil standards. Also included is ProQuote, a complete and simple-to-use Excel program for cost estimating. It will help ensure that your calculations are correct and save you time besides. Features The only book in the field to explain the business side of the industry, including "buy/make" decisions. Explains how to do the same operation several different ways, as well as the pros and cons of each way. Provides tooling tips only an insider knows. Focuses on failure avoidance. Contains illustrations that depict actual parts and case studies.

Numerical methods, particularly finite element (FE) analysis, are being used increasingly to optimize product design and deal with problems in metal forging, rolling, and extrusion processes. Metal Forming Analysis describes the latest and most important numerical techniques for simulating metal-forming operations. The first part of the book describes principles and procedures and includes numerous examples and worked problems. The remaining chapters focus on applications of numerical analysis to specific forming operations. Most of these results are drawn from the authors' research in the areas of metal testing, sheet metal forming, forging, extrusion, and similar operations. Sufficient information is presented so that readers can understand the application of the nonlinear finite element method to forming problems without a prior background in structural finite element analysis.

Heterostructured (HS) materials represent an emerging class of materials that are expected to become a major research field for the communities of materials, mechanics, and physics in the next couple of decades. One of the biggest advantages of HS materials is that they can be produced by large-scale industrial facilities and technologies and therefore can be commercialized without the scaling up and high-cost barriers that are often encountered by other advanced materials. This book collects recent papers on the progress in the field of HS materials, especially their fundamental physics. The papers are arranged in a sequence of chapters that will help new researchers entering the field to have a quick and comprehensive understanding of HS materials, including the fundamentals and recent progress in their processing, characterization, and properties.

The unique properties of ferromagnetic resonance (FMR) in magnetodielectric solids are widely used to create highly efficient analog information processing devices in the microwave range. Such devices include filters, delay lines, phase shifters, non-reciprocal and non-linear devices, and others. This book examines magnetic resonance and ferromagnetic resonance under a wide variety of conditions to study physical properties of magnetodielectric materials. The authors explore the properties in various mediums that significantly complicate magnetic resonance and provide a summary of related advances obtained during the last two decades. It also covers the emergence of new branches of the spectrum and anomalous dependencies on the magnetic field. Key Features: Reviews basic principles of the science of crystallographic symmetry and anisotropic solid-state properties Addresses the inhomogeneous nature of the distribution of the magnetization in the material being studied Explains the mathematic methods used in the calculation of anisotropic solids of a solid Provides the reader with a path to substitute electromagnetic waves when magnetostatic apparatus prove insufficient

This reference explores explosion welding, a high intensity, transient impact that achieves metal compounds not obtainable otherwise. Electron microscopy images cover the structure of numerous welded joints including titanium-orthorhombic titanium aluminide, copper-tantalum, aluminum-tantalum, iron-silver, steel-steel, and copper-titanium. These weldable pairs have different solubility than their initial elements. The authors present various processes and structures including granulating fragmentation, cusps, splashes, and quasi-wave interface. Specific risk zones for chemical and petrochemical (coke chamber) reactors are probed and suggestions offered. Key Features: Offers new theories about explosion welding processes and structures Investigates dozens of weldable pairs with differing solubility from initial elements Studies both hetero- and homogeneous pairs Explores welded joints with flat, wavy and quasi-wavy separation boundaries Observes irregularities of the separation surface relief observing asperities and splashes and their transformation under intensified welding modes Unveils a new type of fragmentation under explosion welding Explosive Welding: Processes and Structures is a valuable resource for a wide range of experts involved in explosion welding, engineers, as well as graduate and postgraduate students.

Brazing processes offer enhanced control, adaptability and cost-efficiency in the joining of materials. Unsurprisingly, this has lead to great interest and investment in the area. Drawing on important research in the field, Advances in brazing provides a clear guide to the principles, materials, methods and key applications of brazing.
Part one introduces the fundamentals of brazing, including molten metal wetting processes, strength and margins of safety of brazed joints, and modeling of associated physical phenomena. Part two goes on to consider specific materials, such as super alloys, filler metals for high temperature brazing, diamonds and cubic boron nitride, and varied ceramics and intermetallics. The brazing of carbon-carbon (C/C) composites to metals is also explored before applications of brazing and brazed materials are discussed in part three. Brazing of cutting materials, use of coating techniques, and metal-nonmetal brazing for electrical, packaging and structural applications are reviewed, along with fluxless brazing, the use of glasses and glass ceramics for high temperature applications and nickel-based filler metals for components in contact with drinking water.
With its distinguished editor and international team of expert contributors, Advances in brazing is a technical guide for any professionals requiring an understanding of brazing processes, and offers a deeper understanding of the subject to researchers and engineers within the field of joining.
Reviews the advances of brazing processes in joining materialsDiscusses the fundamentals of brazing and considers specific materials, including super alloys, filler metals, ceramics and intermetallicsBrazing of cutting materials and structural applications are also discussed

Modern Trends in Research on Steel, Aluminium and Composite Structures includes papers presented at the 14th International Conference on Metal Structures 2021 (ICMS 2021, Poznan, Poland, 16-18 June 2021). The 14th ICMS summarised a few years' theoretical, numerical and experimental research on steel, aluminium and composite structures, and presented new concepts. This book contains six plenary lectures and all the individual papers presented during the Conference. Seven plenary lectures were presented at the Conference, including "Research developments on glass structures under extreme loads", Parhp3D - The parallel MPI/openMPI implementation of the 3D hp-adaptive FE code", "Design of beam-to-column steel-concrete composite joints: from Eurocodes and beyond", "Stainless steel structures - research, codification and practice", "Testing, modelling and design of bolted joints - effect of size, structural properties, integrity and robustness", "Design of hybrid beam-to-column joints between RHS tubular columns and I-section beams" and "Selected aspects of designing the cold-formed steel structures". The individual contributions delivered by authors covered a wide variety of topics: - Advanced analysis and direct methods of design, - Cold-formed elements and structures, - Composite structures, - Engineering structures, - Joints and connections, - Structural stability and integrity, - Structural steel, metallurgy, durability and behaviour in fire. Modern Trends in Research on Steel, Aluminium and Composite Structures is a useful reference source for academic researchers, graduate students as well as designers and fabricators.

Due to their flexible and efficient capabilities, lasers are often used over more traditional machining technologies, such as mechanical drilling and chemical etching, in manufacturing a wide variety of products, from medical implants, gyroscopes, and drug delivery catheters to aircraft engines, printed circuit boards, and fuel cells. Fundamentals of Laser Micromachining explains how laser technology is applied to precision micromachining. The book combines background on physics, lasers, optics, and hardware with analysis of markets, materials, and applications. It gives sufficient theoretical background for readers to understand basic concepts while including a further reading appendix for those interested in more detailed theoretical discussions.

After reviewing laser history and technology, the author compares available laser sources, including CO2, excimer, Nd: YAG, fiber, and short pulse. He also addresses topics crucial to obtaining good processing results, such as IR and UV material-photon interaction, basic optical components, and system integration. The text goes on to cover real-world applications in the medical, microelectronics, aerospace, and other fields. It concludes with details on processing many common materials, such as metals, silicon, ceramics, and glasses.

For engineers and project managers, this book provides the foundation to achieve cost-effectiveness, the best edge quality, and the highest resolution in small-scale industrial laser machining. It will help you select the correct kind of laser for your application and identify real opportunities for growth in the marketplace.

Gold is used in a wide range of industrial and medical applications and accounts for over 10 percent of the annual demand for metal, worth billions of dollars annually. While much has been written about the mystique and trade of gold, very little has been written about the science and technology in which it is involved. Edited by two respected authorities from the World Gold Council, Gold: Science and Applications provides researchers with the definitive handbook on the current science and applications of this valuable and beautiful precious metal. Packed with contributions from the world's leading experts, this volume brings in authoritative information from a number of sciences, including chemistry, physics, nanotechnology and metallurgy. The book presents a myriad of applications, ranging from electronics to medicine and optics. A comprehensive overview chapter provides historical perspectives of the element and each chapter describes potential further uses, including applications currently being developed. Gold Applications in Use Today Include: Medical Dental Electronics Engineering Industrial Pollution Control Photography Catalysts Nanotechnology

Structure and Concentration of Point Defects in Selected Spinels and Simple Oxides presents diagrams and numerical data of important properties of spinels and oxides based on experimental results published in the literature. The values of many parameters presented can be used for optimization of preparation of new systems, to predict the practical properties of these systems. Applications include electronic devices, new metallic alloys with improved corrosion resistance, new ceramic materials, and novel catalysts, particularly for oxygen evolution and reduction reactions. Organized into four comprehensive parts, the authors present the problem of the structure and concentration of ionic and electronic defects in magnetite and hausmannite, pure and doped with M3+ cations, and in spinels exhibiting magnetic properties and high electric conductance. Additional Features include: Includes 236 figures presenting equilibrium diagrams of point defects and other useful details related to stoichiometric and nonstoichiometric spinels and oxides. Details novel methods of calculation of equilibria involving point defects. Collects scattered data published in nearly 500 original articles since the 1950s on spinels and oxides in one useful volume. Building upon the data presented, this book is an indispensable reference for material scientists and engineers developing new metal or oxide-based systems can easily calculate other useful parameters and compare the properties of different materials to select the best candidates for an intended use.

Magnesium and Its Alloys: Technology and Applications covers a wide scope of topics related to magnesium science and engineering, from manufacturing and production to finishing and applications. This handbook contains thirteen chapters, each contributed by experts in their respective fields, and presents a broad spectrum of new information on pure magnesium, magnesium alloys, and magnesium matrix MgMCs composites. It covers such topics as computational thermodynamics, modern Mg-alloys with enhanced creep or fatigue properties, cutting-edge approaches to melt treating (grain refinement, micro-alloying, and the resulting solidification and growth), coatings, surface engineering, environmental protection (recycling and green energy storage and production), as well as biomedical applications. Aimed at researchers, professionals, and graduate students, the book conveys comprehensive and cutting-edge knowledge on magnesium alloys. It is especially useful to those in the fields of materials engineering, mechanical engineering, manufacturing engineering, and metallurgy.

Currently, most of the major commercial metal additive manufacturing (MAM) techniques rely on liquid phase processing. The liquid to solid phase transformations in these techniques results in microstructural issues and defects which in turn tantamount to inferior properties of fabricated build. Friction based additive manufacturing technologies are solid state processing techniques which work on the principles of friction based joining processes and layer by layer additive manufacturing. This book primarily addresses the basic understanding of seven friction based additive manufacturing techniques. These techniques include additive manufacturing methods based on rotary friction welding, linear friction welding, friction deposition, friction surfacing, friction stir additive manufacturing, friction assisted seam welding and additive friction stir. The principle of operations, benefits, limitations and recent developments of each technique has been described. It covers potentional and probable applications of each technique through review of various experimental studies. Features Targets friction based solid state additive manufacturing of metallic materials Describes principle of operation of seven friction based additive manufacturing techniques Reviews latest trends of these processes via experimental studies Describes benefits and limitations of each technique Covers current and probable applications of these techniques

This book focuses on the role of modeling in the design of alloys and intermetallic compounds. It includes an introduction to the most important and most used modeling techniques, such as CALPHAD and ab-initio methods, as well as a section devoted to the latest developments in applications of alloys. The book emphasizes the correlation between modeling and technological developments while discussing topics such as wettability of Ultra High Temperature Ceramics by metals, active brazing of diamonds to metals in cutting tools, surface issues in medicine, novel Fe-based superconductors, metallic glasses, high entropy alloys, and thermoelectric materials.

Superalloys form a class of the structural materials for high-temperature applications. Nickel superalloys are extensively used in the high-temperature components of gas turbines due to their excellent creep, fatigue, and corrosion resistance at elevated temperatures. These materials are considered paramagnetic in the range of working temperatures. This book presents the features of the ternary phase diagrams Ni-Al-X (X = {Co, Fe, Nb, Ti, Cr}), effects of the alloying on the long-range order and mechanical properties of the Ni3 Al-based alloys. Description of the strain-induced ferromagnetism in the Ni3Al-based alloys and magnetic control of the failure of gas turbine blades are also included. A separate section is devoted to the analysis of the vibration process and strength change in the single-crystal gas turbine blades. This book includes the review of the new intermetallic cobalt superalloys. The structure, crystal lattice parameters, orientation relationships between phases, mechanical and magnetic properties of the Co3(Al,W)-based alloys are described. Non-destructive magnetic point control of the martensite content in low-magnetic austenitic alloys is a new method for detection of the local sites with internal stresses. This method is useful for the detection of the residual stress in the critical parts of industrial products. This book may be useful for specialists in material science, first-year postgraduate students taking a class in material science and engineering, and engineers developing new alloys for the gas turbine technology.

The book covers the development of new technologies for the joining of TiAl alloys that result in sound bonds obtained in less demanding conditions. It discusses joint processing, microstructural and mechanical characterization, and summarizes developments in new approaches to the joining of TiAl alloys using advanced characterization techniques.

Advanced high strength steels (AHSSs) for auto-making are primarily produced by rolling, plus heat treatment technologies if necessary. However, due to the metallurgical complexity of AHSSs, it is impossible to roll all of the AHSS grades in a rolling mill with the same rolling technology. Each of AHSSs has unique applications in vehicles, and specified rolling technologies are required to produce high quality AHSS products where they might be the best employed to meet performance demands of the automotive parts. Such background has prompted the publication of this scholarly book in the area of rolling of AHSSs with a purpose of providing readers with a valuable technical document that can be used in the research and development of AHSSs for automotive and other manufacturing industries. With contributors from USA, Germany, Poland, Italy, Spain, Austria, Australia, China, India and Iran, the book highlights the latest advances in rolling technologies of AHSSs. It focuses on the theory, simulation and practice of the rolling of AHSSs: The book introduces the history, types and advances of AHSSs and their processes; proposes new theory that is applicable to the rolling of AHSSs, presents mathematical and numerical modelling of AHSSs in rolling; covers thermomechanical processing technologies of AHSSs; provides case studies on the rolling practice of the most popular AHSSs and includes other rolling-related technologies of AHSSs. The book will be useful for both theoretical and applied research aimed at AHSSs rolling technologies, and will be a scientific and valuable literature for the metallurgists, engineers, materials scientists, academics and graduate students who are studying and working with AHSSs and their rolling technologies worldwide.

With a history that reaches back some 90 years, the Hume-Rothery rules were developed to provide guiding principles in the search for new alloys. Ultimately, the rules bridged metallurgy, crystallography, and physics in a way that led to the emergence of a physics of the solid state in 1930s, although the physical implications of the rules were never fully resolved. Even today, despite a revived interest brought about by the 1984 discovery of quasicrystals, much about the rules remains an enigma. Now almost a century after the rules were put forward, Hume-Rothery Rules for Structurally Complex Alloy Phases provides researchers with an insightful and applicable interpretation of the Hume-Rothery electron concentration rule. Invoking first-principle band calculations, the book emphasizes the stability of structurally complex metallic alloys (CMAs).Written by Uichiro Mizutani, long considered the most knowledgeable expert on both the history and science of Hume-Rothery, this seminal worK -- * Offers a unified interpretation of phase stabilization mechanism of CMAs in different classes * Explains how to determine the effective valency of transition metal elements * Details establishment of d-states-mediated-FsBz interactions in strongly orbital-hybridizing systems * Covers the contrast between e/a and VEC, two notions of electron concentration parameters and includes a way to differentiate between them in designing new alloys * Explores strengths and shortcomings for the theory on alloy phase stability * Discusses the latest take on electron concentration for gamma-brass This work summarizes the ongoing history of Hume-Rothery and reflects the theoretical studies that Professor Mizutani embarked upon to gain deeper understanding of the basic physics behind stabilizing effects related to electron concentration. It describes how metallic and covalent bonding styles can be harmonized to stabilize a given phase in relation to electron conc

This updated version of the popular handbook further explains all aspects of physical vapor deposition (PVD) process technology from the characterizing and preparing the substrate material, through deposition processing and film characterization, to post-deposition processing. The emphasis of the new edition remains on the aspects of the process flow that are critical to economical deposition of films that can meet the required performance specifications, with additional information to support the original material.
The book covers subjects seldom treated in the literature: substrate characterization, adhesion, cleaning and the processing. The book also covers the widely discussed subjects of vacuum technology and the fundamentals of individual deposition processes. However, the author uniquely relates these topics to the practical issues that arise in PVD processing, such as contamination control and film growth effects, which are also rarely discussed in the literature. In bringing these subjects together in one book, the reader can understand the interrelationship between various aspects of the film deposition processing and the resulting film properties. The author draws upon his long experience with developing PVD processes and troubleshooting the processes in the manufacturing environment, to provide useful hints for not only avoiding problems, but also for solving problems when they arise. He uses actual experiences, called "war stories," to emphasize certain points. Special formatting of the text allows a reader who is already knowledgeable in the subject to scan through a section and find discussions that are of particular interest. The author has tried to make the subject index as useful as possible so that the reader can rapidly go to sections of particular interest. Extensive references allow the reader to pursue subjects in greater detail if desired.
The book is intended to be both an introduction for those who are new to the field and a valuable resource to those already in the field. The discussion of transferring technology between R&D and manufacturing provided in Appendix 1, will be of special interest to the manager or engineer responsible for moving a PVD product and process from R&D into production. Appendix 2 has an extensive listing of periodical publications and professional societies that relate to PVD processing. The extensive Glossary of Terms and Acronyms provided in Appendix 3 will be of particular use to students and to those not fully conversant with the terminology of PVD processing or with the English language.
Fully revised and updated to include the latest developments in PVD process technology War stories drawn from the author s extensive experience emphasize important points in development and manufacturingAppendices include listings of periodicals and professional societies, terms and acronyms, and material on transferring technology between R&D and manufacturing"

Billions of dollars are spent annually for the replacement of corroded structures, machinery, and components. Premature failure of bridges or structures due to corrosion can also result in human injury, loss of life, and collateral damage. Written by an authority in corrosion science, Fundamentals of Corrosion: Mechanisms, Causes, and Preventative Methods comprehensively describes the causes of corrosion-and the means to limit or prevent it. Engineers, designers, architects, and all those involved with the selection of construction materials will relish a reference that provides such a thorough yet basic illustration of the causes, prevention, and control of corrosion. This reference explores: Mechanisms and forms of corrosion Methods of attack on plastic materials Causes of failure in protective coatings, linings, and paints Development of new alloys with corrosion-resistant properties Exposure to the atmosphere is one of the largest problems and biggest causes of corrosion that engineers and designers face in construction. It has been further estimated that the cost of protection against atmospheric corrosion accounts for approximately half the total cost of all corrosion protection methods. This book places special emphasis on atmospheric exposure and presents vital information regarding the design of structures, automobiles, household plumbing, manufacturing equipment, and other entities, as well as the effects of de-icing chemicals on highways and bridges.

From the prediction of complex weather patterns to the design of swimsuits, modeling has, over the years, quietly but steadily become an essential part of almost every field and industry and steelmaking is no exception. Factors such as visual opacity, high operating temperature, and the relatively large size of industrial reactors often preclude direct experimental observation in steel manufacturing. Therefore the industry is overwhelmingly dependent on modeling to quickly and cost-effectively provide insight into analysis, design, optimization, and control of processing. However, few, if any, books offer the adequate coverage of modeling.

Addresses Fundamental Principles of Physical and Mathematical Modeling in Steelmaking Processes

Modeling of Steelmaking Processes meets that ever-present demand and provides a solid knowledge base on which to build. With content designed to serve professionals and students, this book starts with an overview of steelmaking and develops into a focused description of underlying scientific fundamentals and applications.

This powerful learning tool:

• Presents an overview of steelmaking, the relevance of modeling and measurements, the evolution of steelmaking, and modern technology
• Discusses emerging issues, such as environmental emissions, recycling, and product development and quality
• Reviews computational fluid dynamics (CFD) software
• Analyzes mechanistic, AI-based, and macroscopic models, to provide a holistic view of steelmaking process modeling
• Provides useful questions and problems, as well as a practice session on modeling, to reinforce understanding

Developed as a self-tutorial, this text explores thermodynamic principles, analysis of metallurgical kinetics and transport phenomena, and key numerical methods, helping readers easily navigate a generally complex subject.

Advances in Terrestrial Drilling: Ground, Ice, and Underwater includes the latest drilling and excavation principles and processes for terrestrial environments. The chapters cover the history of drilling and excavation, drill types, drilling techniques and their advantages and associated issues, rock coring including acquisition, damage control, caching and transport, and data interpretation, as well as unconsolidated soil drilling and borehole stability. This book includes a description of the basic science of the drilling process, associated processes of breaking and penetrating various media, the required hardware, and the process of excavation and analysis of the sampled media. Describes recent advances in terrestrial drilling. Discusses drilling in the broadest range of media including terrestrial surfaces, ice and underwater from shallow penetration to very deep. Provides an in-depth description of key drilling techniques and the unified approach to assessing the required tools for given drilling requirements. Discusses environmental effects on drilling, current challenges of drilling and excavation, and methods that are used to address these. Examines novel drilling and excavation approaches. Dr. Yoseph Bar-Cohen is the Supervisor of the Electroactive Technologies Group (http://ndeaa.jpl.nasa.gov/) and a Senior Research Scientist at the Jet Propulsion Lab/Caltech, Pasadena, CA. His research is focused on electro-mechanics including planetary sample handling mechanisms, novel actuators that are driven by such materials as piezoelectric and EAP (also known as artificial muscles), and biomimetics. Dr. Kris Zacny is a Senior Scientist and Vice President of Exploration Systems at Honeybee Robotics, Altadena, CA. His expertise includes space mining, sample handling, soil and rock mechanics, extraterrestrial drilling, and In Situ Resource Utilization (ISRU).

Metal-Organic Framework Nanocomposites: From Design to Application assembles the latest advances in MOF nanocomposites, emphasizing their design, characterization, manufacturing, and application and offering a wide-ranging view of these materials with exceptional physical and chemical properties. FEATURES Discusses various types of MOF materials, such as polyaniline MOF nanocomposites, magnetic MOF nanocomposites, and carbon nanotube-based MOF nanocomposites Includes chapters on the usage of these materials in pollutant removal, electrochemical devices, photocatalysts, biomedical applications, and other applications Covers different aspects of composite fabrication from energy storage and catalysts, including preparation, design, and characterization techniques Emphasizes the latest technology in the field of manufacturing and design Aimed at researchers, academics, and advanced students in materials science and engineering, this book offers a comprehensive overview and analysis of these extraordinary materials.