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Books > Professional & Technical > Industrial chemistry & manufacturing technologies > Metals technology / metallurgy
This work details minor, trace and ultratrace methods; addresses the essential stages that precede measurement; and highlights the measurement systems most likey to be used by the pragmatic analyst. It features key material on inclusion and phase isolation. The book is designed to provide useful maps and signposts for metals analysts who must verify that stringent trace level compositional specifications have been met.
Metal Cutting Mechanics outlines the fundamentals of metal cutting analysis, reducing the extent of empirical approaches to the problems as well as bridging the gap between design and manufacture. The author distinguishes his work from other works through these aspects: considering the system engineering of the cutting process identifying the singularity of the cutting process among other closely related manufacturing processes by chip formation, caused by bending and shear stresses in the deformation zone suggesting a distinctive way toward predictability of the metal cutting process devoting special attention to experimental methodology Metal Cutting Mechanics provides an exceptional balance between general reading and research analysis, presenting industrial and academic requirements in terms of basic scientific factors as well as application potential.
Using a mold for centrifugal casting as an example, discusses the types of apparatus and tools that are commonly affected by thermal fatigue during industrial processes, and examines the various factors that lead to such failure. Focuses on the performance of particular industrial components under d
One of two self-contained volumes belonging to the newly revised Steel Heat Treatment Handbook, Second Edition, this book focuses on process design, equipment, and testing used in steel heat treatment. Steel Heat Treatment: Equipment and Process Design presents the classical perspectives that form the basis of heat treatment processes while incorporating detailed descriptions of the latest advances since the 1997 publication of the first edition. This book covers the basic principles of heat treatment and the equipment used in modern industrial settings. It also offers detailed coverage of induction heat treatment as well as important types of furnaces, heat transfer, cooling processes, computation, power supplies, laser treatments, residual stress and loading, microstructural analysis, and quality control. The book features thoroughly updated and new information, most notably in the chapters on vacuum heat processing, designing quench processes, laser hardening, and metallurgical property testing. Steel Heat Treatment: Equipment and Process Design provides a focused resource for everyday use by advanced students and practitioners in metallurgy, process design, heat treatment, and mechanical and materials engineering.
Written by a tribological expert with more than thirty years of experience in the field, Mechanical Wear Fundamentals and Testing, Second Edition compiles an extensive range of graphs, tables, micrographs, and drawings to illustrate wear, friction, and lubrication behavior in modern engineering applications. The author promotes a clear understanding of wear testing methodologies for avoidance and resolution of deterioration and weakening in specific engineering designs. Comprehensively describes more than 20 different phenomenological wear tests and over 10 operational wear tests
The title presents an up-to-date account of the research, development, and applications of metallic alloys, recent research into the structure of charge materials, melt treatment, and casting technologies, and their influence on the properties of melts and ingots. This research has confirmed theoretical concepts about the microheterogenous constitution of metallic melts and has made it possible to manage the quality of castings and ingots of various alloys by their special treatment in the liquid state. The four chapters of the book give theoretical and experimental evidence of the effect of the melt constitution on the structure and properties of the solid metal. Liquid Metal Processing: Applications to Aluminium Alloy Production considers common features of structure formation in aluminium alloys for a wide range of solidification conditions, including ultrasonic and thermal melt treatments and discusses the technological problems of these treatments.
A teaching tool intended to complement existing books on the theory of materials science, metallurgy, and electron microscopy, this text focuses on metals and alloys. It visualizes key structural elements common to crystalline materials, including crystal lattice imperfections, along with the principles and steps involved in the microstructure development in metallic materials under external influences. Designed as an atlas, Microstructure of Metals and Alloys contains a collection of carefully selected original transmission electron microscope (TEM) micrographs taken by the authors. These images demonstrate typical crystal lattice defects, elements of the microstructure of metals and alloys, and the basic processes occurring to the crystal structure during plastic deformation, polygonization, recrystallization, and rapid solidification. The book is organized into six chapters. Each deals with a particular problem in the field of physical metallurgy, and begins with a description of the basic concept and terms. These descriptions enable readers to achieve a better understanding of the essential issues relevant to specific challenges. Providing comprehensive, illustrative coverage of the basic topics in materials science, this important work emphasizes fundamental principles over specific materials, in a manner that is fully consistent with the contemporary tendency in materials science teaching.
This volume reveals the behaviour and design of cold-formed steel structures, connections and systems. It describes the AISI Specification for the Design of Cold-Formed Steel Structural Members published in July 2000, which governs the design of all cold-formed steel frames, including roof, wall and racking systems, and cold-formed steel residential construction in the USA. The text offers worked examples which can be programmed using MATHCAD or EXCEL.
This book surveys the broad field of mechanical alloying from a scientific and technological perspective to form a timely and comprehensive resource valuable to both students and researchers. The treatment progresses from the historical background through a description of the process, the different metastable effects produced, and the mechanisms of phase formation to applications of mechanically alloyed products. The presentation is straightforward and easy to understand but does not compromise the scientific accuracy. It includes an unusually extensive listing of the results of different metastable effects obtained in various alloy systems along with thorough references in each chapter.
This practical reference/text provides a thorough overview of cost estimating as applied to various manufacturing industries, with special emphasis on metal manufacturing concerns. It presents examples and study problems illustrating potential applications and the techniques involved in estimating costs.;Containing both US and metric units for easy conversion of world-wide manufacturing data, Estimating and Costing for the Metal Manufacturing Industries: outlines professional societies and publications dealing with cost estimating and cost analysis; details the four basic metalworking processes - machining, casting, forming, and joining; reveals five techniques for capital cost estimating, including the new AACE International's Recommended Practice 16R-90 and the new knowledge and experience method; discusses the effect of scrap rates and operation costs upon unit costs; offers four formula methods for conceptual cost estimating and examines material-design-cost relationships; describes cost indexes, cost capacity factors, multiple-improvement curves, and facility cost estimation techniques; offers a generalized metal cutting economics model for comparison with traditional economic models; and more.;Estimating and Costing for the Metal Manufacturing Industries serves as an on-the-job, single-source reference for cost, manufacturing, and industrial engineers and as a text for upper-level undergraduate, graduate, and postgraduate students in cost estimating, engineering economics, and production operations courses.;A Solutions manual to the end-of-chapter problems is available free of charge to instructors only. Requests for the manual must be made on official school stationery.
Thin films of conducting materials, such as metals, alloys and semiconductors are currently in use in many areas of science and technology, particularly in modern integrated circuit microelectronics that require high quality thin films for the manufacture of connection layers, resistors and ohmic contacts. These conducting films are also important for fundamental investigations in physics, radio-physics and physical chemistry. Physical Properties of Thin Metal Films provides a clear presentation of the complex physical properties particular to thin conducting films and includes the necessary theory, confirming experiments and applications. The volume will be an invaluable reference for graduates, engineers and scientists working in the electronics industry and fields of pure and applied science.
Spray forming combines the metallurgical processes of metal casting and powder metallurgy to fabricate metal products with enhanced properties. This introduction to the various modelling and simulation techniques employed demonstrates how they are applied in process analysis and development. Udo Fritsching derives and describes the main models and then presents their application in the simulation of the key features of spray forming. Fritsching documents theoretical results by referencing them to experimental data wherever possible.
The book briefly describes the structure, properties and applications of various grades of steel, primarily aimed at non-metallurgical students from other engineering streams. The book consists of nine chapters covering most of the important types of steels and their physical metallurgy, microstructure and engineering applications including iron-carbon diagram, heat treatment, surface hardening methods, effect of alloying, specific applications, selection of materials, case studies and so forth. The book also contains subjective and objective questions aimed at exam preparation. Key Features Exclusive title aimed at introduction to steels for non-metallurgy audience Includes microstructure, composition, and properties of all the most commonly used steels Describes the heat treatments and the required alloying additions to process steel for the intended applications Discusses effects of alloying elements on steel Explores development of steels for specialized areas such as the automobile, aerospace, and nuclear industries
This book gives details on the processes of agglomeration and its role in modern metal production processes. It starts with a chapter on sinter production, also discussing the quality of sinter and environmental aspects involved on the process. The following chapters focus on pellet production and briquetting of natural and anthropogenic raw materials. It also highlights the best available technologies for briquetting by stiff extrusion.
Casting Aluminum Alloys, Second Edition, the follow up to the fall 2007 work on the structure, properties, thermal resistance, corrosion and fatigue of aluminum alloys in industrial manufacturing, discusses findings from the past decade, including sections on new casting alloys, novel casting technologies, and new methods of alloys design. The book also includes other hot topics, such as the implementation of computational technologies for the calculation of phase equilibria and thermodynamic properties of alloys, the development of software for calculation of diffusion processes in aluminum alloys, computational modeling of solidification microstructure and texture evolution of multi-component aluminum materials. In addition to changes in computational predictive abilities, there is a review of novel casting aluminum alloy compositions and properties, as well as descriptions of new casting technologies and updates to coverage on the mechanical properties of aluminum casting alloys.
1) Employs proven and recognised findings using case studies and industry experience 2) Provides contributions from outstanding researchers within the field 3) Makes use of the latest research outcomes 4) Aids engineers in meeting consumer demand alongside industry regulations 5) Uses a practical approach to give clear and comprehensive examples
This text reviews the major advances made in recent years in both the theoretical and experimental areas of rapid solidification technology and processing. Topics covered include: processing technologies of rapid solidification and thermodynamic properties; thermodynamics of metastable alloys, relaxation, diffusion, magnetic and electric properties; the structural characterization of supercooled melts, and ultrafine polycrystalline materials.
Metal cutting is an essential process throughout engineering design
and manufacturing industries. To increase efficiency and reduce
costs, it is necessary to improve understanding of the metal
cutting process. This book presents a comprehensive treatment of
the subject that focuses on the features of the behavior of tool
and work materials that influence the efficiency of metal cutting
operations.
This book gives an overview of all the gold extraction processes along with their mechanistic study and environmental impact. Reviews extraction techniques previously employed as well as recently evolved technology for gold leaching, provides technical flow sheets for processing of ores with a diversity of lixiviants and offers a compulsory overview of every gold processing technique It also discusses recent integrated techniques including hydro- and bio-metallurgical techniques with examples
Finally, in a single volume, a reference that presents engineering-level information on press-working sheet metal, die design, and die manufacturing " Concentrating on simple, practical methods, this book will be an invaluable resource for anyone looking for detailed information about die design and the manufacture of stamping dies, particularly practicing die designers, press engineers, tool and die maintenance technicians, students of die design, and advanced apprentice die makers. Features Emphasizes the basic theory of sheet
metal plastic deformation as an aid in understanding the
manufacturing processes and operations that are necessary for
successful die design. Features the essential mathematical formulas
and calculations needed for various die operations and performance
of die design. Illustrations feature complete assembly drawings for
each type of die Provides a complete picture of the knowledge and
skills needed for the effective design of dies for sheet metal
cutting, forming and deep drawing operations, highlighted with
illustrative examples. Provides properties and typical applications
of selected tool and die materials for various die components.
Offers a complete picture of integral CAD/CAM systems for die
making, EDM machining, and wire EDM practice
Covers different testing techniques used in quasi static and dynamic material characterization of cellular materials. Discusses additive manufacturing techniques for lattice specimen fabrication. Analyzes different finite element modeling techniques for quasi static and dynamic loading conditions. Presents a comparison and development of a phenomenological material model for use in computational analysis at various loading rates. Explores impact stress wave analysis under high velocity loading.
The control of arsenic pollution has attracted worldwide attention, as it is one of the top 20 hazardous substances, and greatly threatens the human health, ecological balance, and industrial development. Arsenic pollution results from natural enrichment and anthropological activities, especially mining and smelting operations. This book introduces arsenic pollution control technologies for aqueous solution and solid wastes produced by the utilization of arsenic-containing materials. It systematically discusses the principles and technologies of arsenic pollution control based on the author's 16 years of research on arsenic, to help readers gain an understanding of various aspects of arsenic pollution control, including the pollution source distribution of arsenic in typical smelters, arsenic behaviors and pollution control technologies in aqueous solution and solid waste, and clean unitization of arsenic-containing materials.
This book presents the research advances in the science of measurement, giving special focus to the field of machining and tribology. Topics such as dimensional metrology, precision measurements, industrial metrology, accuracy and precision in measurement are covered. Also theoretical aspects such as modelling and simulation are highlighted.
Biogeochemistry of Trace Metals is a compendium of the most recent information available on the effects of trace metals in soil quality and its potential threat on the transfer of these contaminants to consumers. Most of the chapters in the book were presented as papers during the First International Conference on the Biogeochemistry of Trace Elements (formerly Metals in Soils, Plants, Waters, and Animals) held in Orlando, Florida in May, 1990. Topics discussed include background levels of metals in soils and/or plants (covering western Europe; temperate, humid Europe; and the People's Republic of China); metal cycling and transfer in the food chain in agroecosystems; uptake and accumulation of metals by bacteria, fungi, and invertebrates; mechanistic aspects of metals; the microbial aspects of soil selenium losses; and manganese sorption on soil constituents. |
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