Fills a Prominent Gap in a Significant Area of Intermetallics Presenting a comprehensive overview of structural intermetallics (the most important class of intermetallics), Structural Intermetallics and Intermetallic Matrix Composites is a reference written with the beginning student as well as the practicing professional in mind. Utilizing the author's more than two decades of experience working on silicides and teaching a course on advanced materials, this text addresses the fundamental aspects related to structure, mechanical behavior, and the oxidation resistance of selected intermetallics and their composites. In addition to covering the structure and properties of selected intermetallics, the text places special emphasis on composite intermetallics and specifically focuses on select aluminides and silicides. It reviews existing literature on select structural silicides and aluminides, considers possible applications on the basis of the attractive properties of aluminides and silicides, and also factors in future directions of research. Fundamental aspects include thermodynamic principles, phase diagrams and crystal structures, processing methods, deformation and fracture mechanisms of ordered intermetallics, and oxidation behavior with mechanisms for protection against environmental degradation. Comprising nine chapters, this text: Explores the state-of-the-art accomplishments in this area Considers further research related to the topic Examines further innovations applying these materials An up-to-date introduction to structural intermetallics, Structural Intermetallics and Intermetallic Matrix Composites helps readers grasp the complexities of the structure of intermetallics and their effect on various physical and mechanical properties. It also highlights the recent state of development in the field.

Ultrasonic Welding of Metal Sheets covers various aspects of ultrasonic welding (USW) of metal sheets, including the discussion on modeling and numerical simulations of ultrasonic welding to improve this welding process and performance. This book aims to provide an accessible, comprehensive and up-to-date exposition of the various aspects of joining of dissimilar metal sheets ranging from its fundamentals thorough to metallurgical characteristics covering fundamental concepts, in-detailed explanation about the USW including its implementation, design criteria, work material, welding, thermo-mechanical and research scopes. The book is aimed at researchers, professionals and graduate students in manufacturing, welding, mechanical engineering. Features The ultrasonic spot welding of various metal sheets is described in simplified expression and concepts are elucidated by relevant illustrations. Discusses modeling and numerical simulations of ultrasonic welding to improve the ultrasonic welding process and performance As opposed to competition in the market, this title provides thorough clarification of ultrasonic spot welding of metal sheets with its applications.

A commonly used practice in industry is the machining of sculptured part surfaces on a multiaxis numerical control (NC) machine. While this practice is vital, it is also a costly aspect of the surface generation process. After investing more than 40 years of research into the theory of part surface generation, the author of Generation of Surfaces: Kinematic Geometry of Surface Machining considers an approach that provides optimal machining while factoring in the lowest possible cost. This book presents the modern theory of part surface generation with a focus on kinematic geometry of part surface machining on a multiaxis (NC) machine, and introduces key methods for applying the DG/K-based approach to part surface generation. The DG/K approach is based on the results of research found in two main areas: differential geometry (DG) of surfaces, and kinematics (K) of rigid body in three-dimensional Euclidian space E3. It is an extremely powerful tool for solving a plurality of problems in mechanical/manufacturing engineering. The text is presented in three parts: the basics, the fundamentals, and applications of part surface generation. The first part of the book provides an analytical description of part surfaces, details the principal elements of the theory of multiparametric motion of a rigid body in E3 space, and defines applied coordinate systems. The second half introduces the theory of part surface generation, and includes an analytical description of contact geometry, while the final portion illustrates the potential development of highly effective part surface generation methods. The author illustrates the most complex features of the book with examples, explains all of the results of analysis mathematically, and uses just one set of input parameters-the design parameters of the part surface to be machined. The book considers practical applications for part surface machining and cutting tool design. Developed for use with computer-aided design (CAD) and computer-aided machining (CAM), this text is useful for anyone starting work on new software packages for sculptured part surface machining on a multiaxis NC machine.

High-entropy alloys and their manufacturing are important fields in materials science and engineering today. This book will discuss various areas on high-entropy alloys. Topics discussed include processing routes, the effect of processing routes on structure and properties of the materials, the effect of alloying elements on structure and properties, as well as new emerging routes for materials preparation.

This book gives an overview on the fundamentals and recent developments in the field of luminescent materials. Starting from the definitions and properties of phosphors, novel application areas as well as spectroscopic methods for characterization will be described. The reader will benefit from the vast knowledge of the authors with backgrounds in industry as well as academia.

Pipeline integrity is key to maintaining operational success, safety and security and minimising harm to the environment. Corrosion is a dominant contributory factor to failures, leaks and integrity threat in pipelines. Therefore, its optimum control within an integrity management framework is paramount for the cost effective design of facilities and ensuring continued, uninterrupted and safe operations within the expected design life. This recommended practice (RP) is a compendium of current best practices and state of the art knowledge by major operators, engineering contractors and service companies involved in hydrocarbon production and transportation. The RP incorporates some minimum operational requirements and practices to ensure that when managing corrosion in pipelines, fundamental principles are followed. It covers management of corrosion for pipelines carrying hydrocarbons, injection water and/or produced water from design to decommissioning. It is structured to follow the logical steps of a basic corrosion management process and makes references to relevant and available International standards and/or recommended practices. It is intended for use by personnel from the petroleum industry having knowledge of corrosion and materials. It is hoped that this RP will prove to be a key reference document for engineers, suppliers and contractors working in the oil and gas industry, paving the way for corrosion free operation of pipelines with the ultimate goal of improving safety, security and minimising the impact on the environment.

This book is an introductory work on the broad topics included in Materials Science. It encompasses a number of different materials classes and properties with a focus on the structure-property relationships between them. Each class of materials will include and discuss recycling techniques and other green methods of production. Materials Chemistry: For Scientists and Engineers is ideal for all newcomers to the fi eld as well as for those seeking a knowledge of solid state chemistry.

Cleaning Agents and Systems is the first volume in the Handbook for Critical Cleaning, Second Edition.

Should you clean your product during manufacturing? If so, when and how? Cleaning is essential for proper performance, optimal quality, and increased sales. Inadequate cleaning of product elements can lead to catastrophic failure of the entire system and serious hazards to individuals and the general public.

Gain a competitive edge with proven cleaning and contamination-control strategies

A decade after the bestselling original, the Handbook for Critical Cleaning, Second Edition helps manufacturers meet today 's challenges, providing practical information and perspective about cleaning chemistries, equipment, processes, and applications. With 90% new or revised chapters plus supplementary online material, the handbook has grown into two comprehensive volumes: Cleaning Agents and Systems and Applications, Processes, and Controls.

Helping manufacturers become more efficient and productive, these books:

• Show how to increase profitability and meet both existing and expected product demand
• Clarify the sea of print and Internet information about cleaning chemistries and techniques
• Address challenges of performance, miniaturization, and cost, as well as regulatory and supply chain pressures
• Offer clearly written guidance from the viewpoints of more than 70 leading industry contributors in technical, management, academic, and regulatory disciplines

Overview chapters by the editors, industry icons Barbara and Ed Kanegsberg, meld the different viewpoints and compile and critique the options. The result is a complete, cohesive, balanced perspective that helps manufacturers better select, implement, and maintain a quality, value-added cleaning process.

The first volume, Handbook for Critical Cleaning: Cleaning Agents and Systems, gives manufacturers a practical understanding of the variety and functions of cleaning chemistries and cleaning, rinsing, and drying equipment. Topics include aqueous, solvent, and "non-chemical" approaches. Readers can compare process costs, performance, and regulatory issues, and then choose their best option.

Applications, Processes, and Controls is the second volume in the Handbook for Critical Cleaning, Second Edition. Should you clean your product during manufacturing? If so, when and how? Cleaning is essential for proper performance, optimal quality, and increased sales. Inadequate cleaning of product elements can lead to catastrophic failure of the entire system and serious hazards to individuals and the general public. Gain a competitive edge with proven cleaning and contamination-control strategies A decade after the bestselling original, the Handbook for Critical Cleaning, Second Edition helps manufacturers meet today's challenges, providing practical information and perspective about cleaning chemistries, equipment, processes, and applications. With 90% new or revised chapters plus supplementary online material, the handbook has grown into two comprehensive volumes: Cleaning Agents and Systems, and Applications, Processes, and Controls. Helping manufacturers become more efficient and productive, these books: Show how to increase profitability and meet both existing and expected product demand Clarify the sea of print and Internet information about cleaning chemistries and techniques Address challenges of performance, miniaturization, and cost, as well as regulatory and supply chain pressures Offer clearly written guidance from the viewpoints of more than 70 leading industry contributors in technical, management, academic, and regulatory disciplines Overview chapters by the editors, industry icons Barbara and Ed Kanegsberg, meld the different viewpoints and compile and critique the options. The result is a complete, cohesive, balanced perspective that helps manufacturers better select, implement, and maintain a quality, value-added cleaning process. The second volume, Handbook for Critical Cleaning: Applications, Processes, and Controls, addresses how to implement, validate, monitor, and maintain a critical cleaning process. Topics include cleanrooms, materials compatibility, worker safety, sustainability, and environmental constraints. The book shows readers how to draw from diverse disciplines-including aerospace, art conservation, electronics, food, life sciences, military, optics, and semiconductors-to achieve superior productivity.

Since the 1920s, modern powder metallurgy has been used to produce a wide range of structural powder metallurgy components, self-lubricating bearings, and cutting tools. The conventional method involves the production of metal powders and the manufacture of useful objects from such powders by die compaction and sintering. Powder injection molding permits the production of stronger, more uniform, and more complex powder metallurgy parts. A detailed discussion of powder metallurgy materials and products is given in this book. Worked examples, exercises, questions, and problems are included in each chapter.

After introducing the concepts and characteristics of welding thermal processes and weld pool behaviors, this book addresses essential advances in welding analysis and processes with an emphasis on the latest modeling and simulation methods. It covers techniques and formulas for assessing welding thermal processes, finite difference and finite analysis methods for calculating thermal conduction, and numerical simulation of weld pool behaviors in metal-inert-gas/metal-active-gas arc welding, It also covers keyhole and weld pool dynamics in plasma arc welding and vision-based sensing of weld pool shape and geometry. It also provides case studies of fluid flow and heat transfer in tungsten-inert-gas arc welding.

Quenching is one of the most fundamentally complex processes in the heat treatment of metals, and it is something on which mechanical properties and distortion of engineering components depend. With chapters written by the most respected international experts in the field, Quenching Theory and Technology, Second Edition presents the most authoritative, exhaustive, and recent findings in this vital area. Understanding and control of quenching and quenchants is a critical constant in all well established and emerging heat treatment process technology. The collection of up-to-date knowledge in this book is the latest outcome from continuing formal and informal discussions by experts within the framework of the International Federation for Heat Treatment and Surface Engineering (IFHTSE).

It covers topics including:

• Thermo-and fluid dynamic principles of heat transfer during cooling
• Wetting kinematics
• Residual stresses after cooling
• Computer modeling and prediction of microstructure transformation
• Hardness distribution
• Stress-strain and distortion

With revised and updated content from the first edition, this book adds coverage of important technological developments. Although the primary focus continues to be on the quenching of steel, it also details quenching of aluminum and titanium alloys, quench severity of selected vegetable oils, gas quenching, intensive quenching, and simulation of quenching. Presenting the most recent findings in this area, this essential piece of literature is a substantial contribution to the general field of the thermal processing of metals. It is useful not only for specialists in heat treatment practice, but also those in higher education or numerous specialized courses and seminars worldwide.

The world's output of metals during the 100 year period of 1863-1963 was greater than in all the previous years of man's history. In the nineteenth century the only metals available to industry were cast and wrought iron and a few non-ferrous metals and their alloys; by the latter part of the twentieth century, steel and aluminum dominated the world, and metals that were mere laboratory curiosities provided the basis for the technology of nuclear energy and space travel. This book records the extraordinary history of metallurgical progress, in which metal art was replaced by metal science. It remains a classic work on the subject. The book begins with an introductory chapter that surveys the entire field to be covered, and follows with eight chapters each dealing with progress in one of the major branches of the metallurgical industry: ore dressing, pyrometallurgy, iron and steel, the major non-ferrous metals, new metals (such as uranium, germanium and cobalt), precious metals, the shaping of metals, and metallography. The book reviews developments in all countries, but American practice - which led the world - is given special prominence. A glossary of metallurgical terms and full name and subject indexes are included. The book is a basic reference work as well as an absorbing history of an important aspect of man's technological progress.

The modernization of science and technology using nanomaterials will open a new paradigm to meet the increasing energy demand. This book provides an in-depth understanding of theoretical perspectives from molecular and atomic levels. The modern analytical techniques explored provide an understanding of the interactions of particles at interfaces. This book gives a holistic view of materials synthesis, analysis, application, and safe handling.

This book summarizes the state-of-the-art knowledge on ferrites as well as the cutting-edge applications of these versatile materials. The main families of ferrites and their modern synthesis and processing methods are covered in this review book. Furthermore, the different morphologies of these materials and their current and incipient applications are also discussed.

Quality Analysis of Additively Manufactured Metals: Simulation Approaches, Processes, and Microstructure Properties provides readers with a firm understanding of the failure and fatigue processes of additively manufactured metals. With a focus on computational methods, the book analyzes the process-microstructure-property relationship of these metals and how it affects their quality while also providing numerical, analytical, and experimental data for material design and investigation optimization. It outlines basic additive manufacturing processes for metals, strategies for modeling the microstructural features of metals and how these features differ based on the manufacturing process, and more. Improvement of additively manufactured metals through predictive simulation methods and microdamage and micro-failure in quasi-static and cyclic loading scenarios are covered, as are topology optimization methods and residual stress analysis techniques. The book concludes with a section featuring case studies looking at additively manufactured metals in automotive, biomedical and aerospace settings.

This book is intended to give an introduction and a comprehensive overview concerning the main areas of surface magnetism with special emphasis on rare earth metals. Investigations in this ?eld require experimental techniques which are sensitive to the topmost layers on the one hand and simultaneously to magnetic properties on the other hand. Using additionally tools with a high lateral resolution the visualization of magnetic domains becomes possible. Theunderstandingofmagneticandelectronicbehaviorrequirestheknowledgeof the structure on a microscopic scale. Due to this important relationship the dep- dence of electronic on structural properties is the ?rst topic. This contains inves- gations not only on rare earth metals but additionally on 3d ferromagnetic systems. It is important to keep in mind that the chemical behavior of a surface det- mines the surface electronic properties. Thus, variations, e.g. due to adsorbate atoms, have a signi?cant in?uence. This aspect will be focused on as the next topic with the description of selected substrate layers which were exposed to different types of gaseous molecules. Investigations on the surface magnetism of itinerant ferromagnetic materials, including the in?uence of adsorbates on surface magnetic properties, and magnets with localized moments is the ?nal and main topic of this volume. It will end with the realization of laterally resolved spin polarized vacuum tunneling which enables to image magnetic domains on the nanometer scale. Acknowledgements This work summarizes my research on the above-mentioned topics performed at the Universities of Bielefeld, Mainz, Hamburg, and Dusseldorf."

Throughout the last two decades, the flat-steel production industry has experienced great success with the introduction of new technologies and manufacturing advances for both hot and cold steel-rolling. These improvements are resulting in significantly reduced production costs and better product quality. Recent consolidation of the steel industry which has led to improved sharing of technological breakthroughs between plants is creating an optimal atmosphere for the implementation of advances.

An assessment of industry progress, Flat-Rolled Steel Processes: Advanced Technologies details these improvements, assembling input from 62 international contributors specializing in various areas of research and development of steel production technology and manufacturing of flat steel products. It describes the challenges and the latest solutions to problems in four major areas:

• New concepts and modernization of rolling mills
• Modeling of flat-rolling processes
• Measurement, automation, and process control
• Strip profile and flatness control

Written for a broad audience, each chapter familiarizes readers with a different aspect of the latest theoretical and practical developments in the field. With its roots in the series of technical publications that summarize and review manufacturing developments for flat-rolled steel products, this volume explores the significant developments that are modernizing automation, process control, mathematical modeling, and quality-monitoring systems in flat-rolling processes. This includes the introduction of computer-based technology in both new and existing conventional rolling mills.

Providing expert insight and analysis related to technological improvements, this book will help readers understand the current state of flat steel production, how it evolved, and its future direction.

This book provides a detailed explanation of the cold spray process from a practical standpoint. Drawing on the authors' 36 years of research and development experience, it is firmly rooted in theory but also substantiated by empirical data and practical knowledge, offering potential users the information they need to recognize the advantages, as well as the limitations, of cold spray. This sets it apart from previous works on the subject, which have been purely academic. Cold spray technology has made great dramatic strides over the last 10 years and is now being used extensively in the aerospace, electronics, automotive, medical, and even the petrochemical industries. Most recently, cold spray of near-net shaped parts was accomplished - something previously assumed to be impossible because of the limitations of commercially available cold spray systems and a lack of fundamental understanding regarding the process. The cost of cold spray has also declined, making it appealing to industry through the introduction of new powders, surface preparation techniques, and recovery systems tailored to the cold spray process. Though primarily intended for users of the technology, this handbook is also a valuable resource for researchers interested in advances in cold spray materials, improved feedstock powders, advanced hardware and software development, surface preparation techniques, and the numerous applications developed to date. For example, cold spray aluminum alloys have been developed that offer the strength and ductility of wrought material in the as-sprayed condition. This has yet to be achieved by conventional powder consolidation methods including laser sintering, electron beam, and ultrasonic techniques. Other topics covered include additive manufacturing, structural repair, nondestructive evaluation, advanced cold spray materials, qualification requirements, cold spray systems comparison, and, finally, helium recovery. Thanks to its practical focus, the book provides readers with everything they need to understand, evaluate, and implement cold spray technology.

Solid State Physics, Volume 73, the latest release in this serial that highlights new advances in the field, presents interesting chapters on a variety of current topics in the field, with each chapter written by an international board of authors.

This textbook offers a strong introduction to the fundamental concepts of materials science. It conveys the quintessence of this interdisciplinary field, distinguishing it from merely solid-state physics and solid-state chemistry, using metals as model systems to elucidate the relation between microstructure and materials properties. Mittemeijer's Fundamentals of Materials Science provides a consistent treatment of the subject matter with a special focus on the microstructure-property relationship. Richly illustrated and thoroughly referenced, it is the ideal adoption for an entire undergraduate, and even graduate, course of study in materials science and engineering. It delivers a solid background against which more specialized texts can be studied, covering the necessary breadth of key topics such as crystallography, structure defects, phase equilibria and transformations, diffusion and kinetics, and mechanical properties. The success of the first edition has led to this updated and extended second edition, featuring detailed discussion of electron microscopy, supermicroscopy and diffraction methods, an extended treatment of diffusion in solids, and a separate chapter on phase transformation kinetics. "In a lucid and masterly manner, the ways in which the microstructure can affect a host of basic phenomena in metals are described.... By consistently staying with the postulated topic of the microstructure - property relationship, this book occupies a singular position within the broad spectrum of comparable materials science literature .... it will also be of permanent value as a reference book for background refreshing, not least because of its unique annotated intermezzi; an ambitious, remarkable work." G. Petzow in International Journal of Materials Research. "The biggest strength of the book is the discussion of the structure-property relationships, which the author has accomplished admirably.... In a nutshell, the book should not be looked at as a quick 'cook book' type text, but as a serious, critical treatise for some significant time to come." G.S. Upadhyaya in Science of Sintering. "The role of lattice defects in deformation processes is clearly illustrated using excellent diagrams . Included are many footnotes, 'Intermezzos', 'Epilogues' and asides within the text from the author's experience. This ..... soon becomes valued for the interesting insights into the subject and shows the human side of its history. Overall this book provides a refreshing treatment of this important subject and should prove a useful addition to the existing text books available to undergraduate and graduate students and researchers in the field of materials science." M. Davies in Materials World.

Offering complete coverage of the technologies, machine tools, and operations of a wide range of machining processes, Machining Technology presents the essential principles of machining and then examines traditional and nontraditional machining methods. Available for the first time in one easy-to-use resource, the book elucidates the fundamentals, basic elements, and operations of the general purpose machine tools used for the production of cylindrical and flat surfaces by turning, drilling and reaming, shaping and planing, milling, boring, broaching, and abrasive processes.

Pulling together information previously scattered throughout numerous research articles into one detailed resource, Physical Metallurgy of Direct Chill Casting of Aluminum Alloys connects the fundamentals of structure formation during solidification with the practically observed structure and defect patterns in billets and ingots. The author examines the formation of a structure, properties, and defects in the as-cast material in tight correlation to the physical phenomena involved in the solidification and the process parameters.

The book draws on the author's advanced research to provide a unique application of physical metallurgy to direct chill (DC) casting technology. He examines structure and defect formation- including macrosegregation and hot tearing. Each technology-centered chapter provides historical background before reviewing current developments. The author supports his conclusions with computer simulation results that have been correlated with highly progressive experimental data. He presents a logical system of structure and defect formation based on the specific features of the DC casting process. He also demonstrates that the seemingly controversial results reported in literature are, in fact, caused by the different ratio of the same mechanisms.

Compiling recent results and data, the book discusses the fundamentals of solidification together with metallurgical and technological aspects of DC casting. It gives new insight and perspective into DC casting research.