This book presents important concepts in metal fatigue in a straightforward manner, for the benefit of readers who must understand more advanced documents on a wide range of metal fatigue topics. The text shows how metal fatigue problems are solved in engineering practice. The book assumes no prior knowledge of metal fatigue, requiring only a basic understanding of stress analysis and mathematics covered in engineering undergraduate courses.

This book provides an overview of the physical phenomena discovered in magnetic molecular materials over the last 20 years. It is written by leading scientists having made the most important contributions to this active area of research. The main topics of this book are the principles of quantum tunneling and quantum coherence of single-molecule magnets (SMMs), phenomena which go beyond the physics of individual molecules, such as the collective behavior of arrays of SMMs, the physics of one-dimensional single-chain magnets and magnetism of SMMs grafted on substrates. The potential applications of these physical phenomena to classical and quantum information, communication technologies, and the emerging fields of molecular spintronics and magnetic refrigeration are stressed. The book is written for graduate students, researchers and non-experts in this field of research.

This book reviews the recent development of fabrication methods and various properties of lotus-type porous metals and their applications. The nucleation and growth mechanism of the directional pores in metals are discussed in comparison with a model experiment of carbon dioxide pores in ice. Three casting techniques are introduced to produce not only metals and alloys but also intermetallic compounds, semiconductors, and ceramics: mold casting, continuous zone melting, and continuous casting. The latter has merits for mass production of lotus metals to control porosity, pore size and pore direction. Furthermore, anisotropic behavior of elastic, mechanical properties, thermal and electrical conductivity, magnetic properties, and biocompatibility are introduced as peculiar features of lotus metals.

Designing Weldments An important tool for professionals wishing to enhance their understanding or those who are new to the subject, Designing Weldments bridges that gap between structural engineers and a deeper understanding of the welding engineering within the structures. In modern-day construction, welding is the primary method to join various members of any structure. Welds are required to meet various types of load in tension, compression, torsion, and perform in static or cyclic loading conditions. The weld has to be at least as strong as the parent metal to meet the demands of various stress working on the structure. It should meet the structural requirement, add value to the integrity of the structure, and prevent failures. However, many design engineers lack even a fundamental insight or a basic understanding of essential welding processes and design requirements. Simply copying a few joint configurations in a drawing will not suffice. All-embracing and readable, Designing Weldments delivers a deeper understanding of many design factors that play a critical role in the design. The book clarifies welding design principles and applications. With this reference in hand, designers will have expert knowledge to consider very early on in the project, the implications of the choice of what type of weld to use for joining structural members, and how the component is made. The author explains the many welding techniques developed over the years, as well as some of which are still evolving. The reader will also find in this book: Rules of thumb for saving time and money in the design phase of a project. An insider's view for choosing the proper welding approach to ensure the overall strength of a structure. Offers structural engineers a deeper understanding of the weld within their structures. Clarifies welding design principles and applications, limiting the necessity to redesign the structure. Audience The intended market for this book is professionals working on the infrastructural projects in shipbuilding, construction of buildings, bridges, offshore platforms, wind towers for renewable energy, and other structures that join plates, pipes, and pipelines in power plants, manufacturing, and repair.

Iron catalysts in organic synthesis are strongly in demand because iron is non-toxic, inexpensive and the most abundant transition metal in the earth, although their use is still limited compared with that of rare, precious metals such as palladium, ruthenium and rhodium. This thesis describes the first practical example of iron catalysis in the carbon–hydrogen bond activation reaction to synthesized fused aromatic ring compounds. By using a unique combination of iron catalyst and dichloride oxidant, various kind of naphthalene and phenanthrene derivatives were synthesized via annulation reaction with alkynes including direct C–H bond activation process. This achievement opens the new possibility of low-valent iron catalysis and expands synthetic methods for a sustainable society.

An uncomfortable observation in the Shift Logs and Process Control records of most aluminum smelting plants is that process control failures, large and small, happen every day. Although only a small fraction of these failures give rise to catastrophic events, the difference between a disaster we read about and a failure which, although expensive, has no irreversible consequences, is only chance. Control for Aluminum Production and Other Processing Industries exemplifies new control thinking fused with an understanding of process variability, and how to diagnose abnormalities and their causes in aluminum production plants. Many real life examples in the book demonstrate the importance of human behavior and a scientific, questioning approach in the control of a technologically complex process. Written from the perspective of production staff and management, the book also gives readers a view into the human aspects of accidents and their analogy with failures in control of production. Production plants regularly experience more control failures than successes and staff must continuously strive to establish stability and control of their process. Through on-the-job experiences of the authors and their industry colleagues, the control experiences described in this book provide readers with a foundation for building their own robust control rationale and a framework for avoidance of plant control problems.

Providing a comprehensive and invaluable overview of the basics of crystallographic textures and their industrial applications, this book covers a broad range of both structural and functional materials. It introduces the existing methods of representation in an accessible manner and presents a thorough overview of existing knowledge on texture of metallic materials. Texture analysis has widespread use in many industries, and provides crucial input towards the development of new materials and products. There has been rapid growth in the science and art of  texture analysis in the last few decades. Other topics addressed within this book include recent research on texture in thin films and non-metals, and the dependence of material properties on texture, and texture control in some engineering materials. This book constitutes an invaluable reference text for researchers and professionals working on texture analysis in metallurgy, materials science and engineering, physics and geology. By using content selectively, it is also highly accessible to undergraduate students.

Automotive Steels: Design, Metallurgy, Processing and Applications explores the design, processing, metallurgy, and applications of automotive steels. While some sheet steels are produced routinely in high volume today, there have been significant advances in the use of steel in the automotive industry. This book presents these metallurgical and application aspects in a way that is not available in the current literature. The editors have assembled an international team of experts who discuss recent developments and future prospects for automotive steels, compiling essential reading for both academic and industrial metallurgists, automotive design engineers, and postgraduate students attending courses on the metallurgy of automotive materials.

Advanced Machining Processes of Metallic Materials: Theory, Modelling and Applications, Second Edition, explores the metal cutting processes with regard to theory and industrial practice. Structured into three parts, the first section provides information on the fundamentals of machining, while the second and third parts include an overview of the effects of the theoretical and experimental considerations in high-level machining technology and a summary of production outputs related to part quality. In particular, topics discussed include: modern tool materials, mechanical, thermal and tribological aspects of machining, computer simulation of various process phenomena, chip control, monitoring of the cutting state, progressive and hybrid machining operations, as well as practical ways for improving machinability and generation and modeling of surface integrity. This new edition addresses the present state and future development of machining technologies, and includes expanded coverage on machining operations, such as turning, milling, drilling, and broaching, as well as a new chapter on sustainable machining processes. In addition, the book provides a comprehensive description of metal cutting theory and experimental and modeling techniques, along with basic machining processes and their effective use in a wide range of manufacturing applications. The research covered here has contributed to a more generalized vision of machining technology, including not only traditional manufacturing tasks, but also potential (emerging) new applications, such as micro and nanotechnology.

This book presents a collection of examples illustrating the resent research advances in the machining of titanium alloys. These materials have excellent strength and fracture toughness as well as low density and good corrosion resistance; however, machinability is still poor due to their low thermal conductivity and high chemical reactivity with cutting tool materials. This book presents solutions to enhance machinability in titanium-based alloys and serves as a useful reference to professionals and researchers in aerospace, automotive and biomedical fields.

This book collects several examples of research in machining processes. Chapter 1 provides information on polycrystalline diamond tool material and its emerging applications. Chapter 2 is dedicated to the analysis of orthogonal cutting experiments using diamond-coated tools with force and temperature measurements. Chapter 3 describes the estimation of cutting forces and tool wear using modified mechanistic models in high performance turning. Chapter 4 contains information on cutting under gas shields for industrial applications. Chapter 5 is dedicated to the machinability of magnesium and its alloys. Chapter 6 provides information on grinding science. Finally, chapter 7 is dedicated to flexible integration of shape and functional modelling of machine tool spindles in a design framework.

Tin (Sn) whiskers are electrically conductive, single crystal eruptions that grow from Sn film surfaces. Their high aspect ratio presents reliability problems for the electronics industry due to bridging and metal arcing, leading to malfunctions and catastrophic failures in many electronic systems (including satellite and defense sectors). Due to legislation in the EU, Japan, and the U.S., mandating a gradual shift from lead (Pb)-based to lead-free solders and board finishes, there has been a reemergence of Sn whiskers. Continuing reports of Sn whisker induced failures coupled with the lack of an industry-accepted understanding of whisker growth and/or test methods to identify whisker prone products has made pure/high Sn substitutes a risky proposition in high reliability systems. This thesis is designed to clarify and control the fundamental mechanisms that govern whisker formation. The research focuses on reproducible "laboratory" created whiskers under a variety of rigorously controlled environmental factors such as film thickness, film stress, substrate material, gas environment, and humidity exposure, which are known to play a significant role in whisker production. The ultimate question of how to impede and/or prevent whisker growth is also addressed and shows that whisker prevention is possible via hard metal capping films, which are impenetrable by whiskers.

This book provides an overview of metal casting technologies starting from its historical evolution to casting design strategies that are being followed today in foundries and other metal casting industries. The details of most of the casting processes and their applications are also included for completeness. Foundry practices such as mold materials and molding techniques, pattern making and cores, furnaces, pouring, cleaning and heat treatment etc. are discussed in detail. Finally, current practices in casting design are demonstrated. Further developments in the field through computational methods and virtual reality are also described.

Metallic Foam Bone: Processing, Modification and Characterization and Properties examines the use of porous metals as novel bone replacement materials. With a strong focus on materials science and clinical applications, the book also examines the modification of metals to ensure their biocompatibility and efficacy in vivo. Initial chapters discuss processing and production methods of metals for tissue engineering and biomedical applications that are followed by topics on practical applications in orthopedics and dentistry. Finally, the book addresses the surface science of metallic foam and how it can be tailored for medical applications. This book is a valuable resource for materials scientists, biomedical engineers, and clinicians with an interest in innovative biomaterials for orthopedic and bone restoration.

This book addresses the background and significance of the factors potentially influencing the clinical and biological outcomes of metal-on-metal hip implants. Metal-on-metal bearings were introduced and evaluated as an alternative to other bearing couples, particularly metal-on-polyethylene, due to their enhanced wear resistance as determined in laboratory testing. Initially, reports of short-term clinical outcomes were favorable and an increasing number of metal-on-metal prostheses were implanted. Subsequently, isolated case findings describing adverse tissue responses around the articulation became the harbinger of an increasing number of reports describing pseudotumors and other significant lymphocytic-based responses associated with metal-on-metal prostheses. Questions have been raised as to whether this is an implant, design, or patient-specific response. The reasons why some patients have a negative biological response and pathology while others do not remain to be determined, but tens of thousands of patients in the US, the UK, and around the world are considered to be at risk. Leading researchers and clinicians describe the issues related to the nature of the biological and pathological responses and the protocols that should be followed to determine if an adverse response is occurring. This book is essential reading for researchers, engineers, and orthopaedic surgeons who are involved in the design, evaluation, and implantation of metal-on-metal prostheses.

This new volume of Modern Aspects of Electrochemistry reviews different methods for the production of metal powders including mechanical, chemical and electrochemical powders. Electrochemically produced metal powders are of high purity and they are extremely active during sintering. These powders find a wide-range of applications in automotive, aerospace, energy device and electronics industries.

High-temperature structural intermetallics continue to be an active field of research because they offer the promise of structural properties, oxidation resistance and service temperatures exceeding those of conventional metals and alloys. However, they also present problems with respect to their understanding and processing. Current research into aluminide- and silicide-based materials illustrates this point very well. Continuing advances require basic studies to support alloy development as well as the identification and exploration of applications. This book, first published in 2001, provides a representative cross-section of research carried out and should be of interest to a wide range of readers. The most 'popular' material continues to be TiAl, which is beginning to find applications as a light-weight, high-strength, oxidation resistant structural material. There is renewed interest in structural silicides with melting points on the order of 2000%C. Examples include intermetallics with thermoelectric properties as well as intermetallics with shape memory effects at unusually high temperatures above 1000 DegreesC.

This book shows how severe plastic deformation techniques could be used to enhance the hydrogen storage properties of metal hybrides. The mechanochemical techniques of ball-milling (BM), Cold Rolling (CR), Equal Chanel Angular Pressing (ECAP) and High Pressure Torsion (HPT) are covered. Each technique is described and critically assessed with respect to its usefulness to process metal hybrides at an industrial scale.

The processing-microstructure-property relationships in steels continue to present challenges to researchers because of the complexity of phase transformation reactions and the wide spectrum of microstructures and properties achievable. This major two-volume work summarises the current state of research on phase transformations in steels and its implications for the emergence of new steels with enhanced engineering properties. Volume 1 reviews fundamentals and diffusion-controlled phase transformations. After a historical overview, chapters in part one discuss fundamental principles of thermodynamics, diffusion and kinetics as well as phase boundary interfaces. Chapters in part two go on to consider ferrite formation, proeutectoid ferrite and cementite transformations, pearlite formation and massive austenite-ferrite phase transformations. Part three discusses the mechanisms of bainite transformations, including carbide-containing and carbide-free bainite. The final part of the book considers additional driving forces for transformation including nucleation and growth during austenite-to-ferrite phase transformations, dynamic strain-induced ferrite transformations (DIST) as well as the effects of magnetic fields and heating rates. With its distinguished editors and distinguished international team of contributors, the two volumes of Phase transformations in steels is a standard reference for all those researching the properties of steel and developing new steels in such areas as automotive engineering, oil and gas and energy production.

Shape memory and superelastic alloys possess properties not present in ordinary metals meaning that they can be used for a variety of applications. Shape memory and superelastic alloys: Applications and technologies explores these applications discussing their key features and commercial performance. Readers will gain invaluable information and insight into the current and potential future applications of shape memory alloys. Part one covers the properties and processing of shape memory effect and superelasticity in alloys for practical users with chapters covering the basic characteristics of Ti-Ni-based and Ti-Nb-based shape memory and superelastic (SM/SE) alloys, the development and commercialisation of TiNi and Cu-based alloys, industrial processing and device elements, design of SMA coil springs for actuators before a final overview on the development of SM and SE applications. Part two introduces SMA application technologies with chapters investigating SMAs in electrical applications, hot-water supply, construction and housing, automobiles and railways and aerospace engineering before looking at the properties, processing and applications of Ferrous (Fe)-based SMAs. Part three focuses on the applications of superelastic alloys and explores their functions in the medical, telecommunications, clothing, sports and leisure industries. The appendix briefly describes the history and activity of the Association of Shape Memory Alloys (ASMA). With its distinguished editors and team of expert contributors, Shape memory and superelastic alloys: Applications and technologies is be a valuable reference tool for metallurgists as well as for designers, engineers and students involved in one of the many industries in which shape memory effect and superelasticity are used such as construction, automotive, medical, aerospace, telecommunications, water/heating, clothing, sports and leisure.

Superplasticity is a state in which solid crystalline materials, such as some fine-grained metals, are deformed well beyond their usual breaking point. The phenomenon is of importance in processes such as superplastic forming which allows the manufacture of complex, high-quality components in such areas as aerospace and biomedical engineering. Superplasticity and grain boundaries in ultrafine-grained materials discusses a number of problems associated with grain boundaries in metallic polycrystalline materials. The role of grain boundaries in processes such as grain boundary diffusion, relaxation and grain growth is investigated. The authors explore the formation and evolution of the microstructure, texture and ensembles of grain boundaries in materials produced by severe plastic deformation. Written by two leading experts in the field, Superplasticity and grain boundaries in ultrafine-grained materials significantly advances our understanding of this important phenomenon and will be an important reference work for metallurgists and those involved in superplastic forming processes.

Tensile strength, fatigue strength and ductility are important properties of nanostructured metallic materials, which make them suitable for use in applications where strength or strength-to-weight ratios are important. Nanostructured metals and alloys reviews the latest technologies used for production of these materials, as well as recent advances in research into their structure and mechanical properties. One of the most important issues facing nanostructured metals and alloys is how to produce them. Part one describes the different methods used to process bulk nanostructured metals and alloys, including chapters on severe plastic deformation, mechanical alloying and electrodeposition among others. Part two concentrates on the microstructure and properties of nanostructured metals, with chapters studying deformation structures such as twins, microstructure of ferrous alloys by equal channel angular processing, and characteristic structures of nanostructured metals prepared by plastic deformation. In part three, the mechanical properties of nanostructured metals and alloys are discussed, with chapters on such topics as strengthening mechanisms, nanostructured metals based on molecular dynamics computer simulations, and surface deformation. Part four focuses on existing and developing applications of nanostructured metals and alloys, covering topics such as nanostructured steel for automotives, steel sheet and nanostructured coatings by spraying. With its distinguished editor and international team of contributors, Nanostructured metals and alloys is a standard reference for manufacturers of metal components, as well as those with an academic research interest in metals and materials with enhanced properties.

Many modern energy systems are reliant on the production, transportation, storage, and use of gaseous hydrogen. The safety, durability, performance and economic operation of these systems is challenged by operating-cycle dependent degradation by hydrogen of otherwise high performance materials. This important two-volume work provides a comprehensive and authoritative overview of the latest research into managing hydrogen embrittlement in energy technologies. Volume 2 is divided into three parts, part one looks at the mechanisms of hydrogen interactions with metals including chapters on the adsorption and trap-sensitive diffusion of hydrogen and its impact on deformation and fracture processes. Part two investigates modern methods of modelling hydrogen damage so as to predict material-cracking properties. The book ends with suggested future directions in science and engineering to manage the hydrogen embrittlement of high-performance metals in energy systems. With its distinguished editors and international team of expert contributors, Volume 2 of Gaseous hydrogen embrittlement of materials in energy technologies is an invaluable reference tool for engineers, designers, materials scientists, and solid mechanicians working with safety-critical components fabricated from high performance materials required to operate in severe environments based on hydrogen. Impacted technologies include aerospace, petrochemical refining, gas transmission, power generation and transportation.

The purpose of this study is to recuperate the history of African iron technology. Through a cross-cultural and comparative approach, it reveals both changes and significant continuities in the symbolism that conferred meaning to iron smelting over two thousand years in East and Central Africa. North America: Indiana U Press

William Hosford's book is ideal for those involved in designing sheet metal forming processes. Knowledge of plasticity is essential for the computer simulation of metal forming processes and understanding the advances in plasticity theory is key to formulating sound analyses. The author makes the subject simple by avoiding notations used by specialists in mechanics. R. Hill's authoritative book, Mathematical Theory of Plasticity (1950), presented a comprehensive treatment of continuum plasticity theory up to that time; much of the treatment in this book covers the same ground, but focuses on more practical topics. Hosford has included recent developments in continuum theory, including a newer treatment of anisotropy that has resulted from calculations of yielding based on crystallography, analysis of the role of defects, and forming limit diagrams. A much greater emphasis is placed on deformation mechanisms and the book also includes chapters on slip and dislocation theory and twinning.