Capitalizing on the rapid growth and reduced costs of laser systems, laser cladding is gaining momentum, and in some instances replacing conventional techniques of depositing thin films because it can accommodate a great variety of materials, achieve uniform thickness and precise widths of layers, and provide improved resistance to wear and corrosion in the final product. Laser cladding technology also offers a revolutionary layered manufacturing and prototyping technique that can fabricate complex components without intermediate steps. Laser Cladding reviews the parameters, techniques and equipment, process modeling and control, and the physical metallurgy of alloying and solidification during laser cladding. The authors clarify the interconnections laser cladding has with CAD/CAM design; automation and robotics; sensors, feedback, and control; physics, material science, heat transfer, fluid dynamics, and powder metallurgy to promote further development and improved process quality of this growing technology. As the first book entirely dedicated to the topic, it also offers a history of its development and a guide to applications and market opportunities. While a considerable part of Laser Cladding is dedicated to industrial applications, this volume brings together valuable information illustrated with real case studies based on the authors' vast experience, and research and analysis in the field to provide a timely source for both academia and industry.

Reviewing an extensive array of procedures in hot and cold forming, casting, heat treatment, machining, and surface engineering of steel and aluminum, this comprehensive reference explores a vast range of processes relating to metallurgical component design-enhancing the production and the properties of engineered components while reducing manufacturing costs. It surveys the role of computer simulation in alloy design and its impact on material structure and mechanical properties such as fatigue and wear. It also discusses alloy design for various materials, including steel, iron, aluminum, magnesium, titanium, super alloy compositions and copper.

Grain Size Control reviews significant developments in the understanding of solid state grain size control over the past half century to provide an advanced text for materials science students and practitioners. Fifty years ago, Zener had already formulated his relationship of the inhibiting influence of fine particles on grain growth. The derivation of the Zener relationship is presented here, together with the refinements that have been introduced as a result of our increased understanding of granular arrays and the importance of irregularities in such arrays. The important effects of particle size and volume fraction are illustrated with applications drawn from the author's experiences with ferrous materials. The importance of particle solubility and of Ostwald ripening is emphasised, as any inadequacy in volume fraction and particle size can lead to abnormal grain growth. Consideration is also given to the grain growth inhibiting effect of thermally etched grooves operating in thin strip foils, when free surface energy effects become more important than grain boundary energy. Exercises, accompanied by worked examples at the end of the book, are given at the end of relevant chapters to enable the reader to calculate particle requirements and how these are attained in practice.

Rare Earth Metal-Organic Framework Hybrid Materials for Luminescence Responsive Chemical Sensors primarily focuses on rare earth functionalized metal-organic framework (MOF) hybrid materials for sensing applications. Sections cover an introduction to the field and key concepts like luminescence, rare earth ion luminescence and luminescence response for chemical sensing. Other section emphasize the luminescence response mode and sensing mechanisms of these important materials, including single mode and dual mode sensing, as well as chemical sensing mechanisms. Final sections outline different kinds of sensing analytes by rare earth functionalized MOFs hybrids and delve into emerging application. This book is suitable for materials scientists and engineers, materials chemists, chemists and chemical engineers. In addition, the material is appropriate for those working in academia and R&D in industry.

Polymeric Materials in Corrosion Inhibition: Fundamentals and Applications brings together the very latest information and techniques in the preparation and application of a broad range of polymeric materials as corrosion inhibitors in diverse corrosive environments. Sections introduce the fundamentals of polymeric materials, corrosion and corrosion inhibitors and include methodical coverage of polymers as corrosion inhibitors, with separate sections for natural and synthetic polymers. Each chapter guides the reader through the synthesis, properties and application of a specific polymer for corrosion inhibition, including an analysis of advantages and disadvantages and guidance on methods for improved performance. Final chapter cover other important aspects and developments, including adsorption mechanisms, quantum chemical calculations, molecular dynamics and simulations. This is a valuable reference for researchers and advanced students across a range of disciplines, including polymer science, corrosion, electrochemistry, materials science, chemical engineering, and petroleum engineering.

The book deals with the ancient exploitation and production of copper, exemplified by the mining district of Faynan, Jordan. It is an interdisciplinary study that comprises (mining-) archaeological and scientific aspects. The development of organizational patterns and technological improvements of mining and smelting through the ages (5th millennium BC to Roman Byzantine period), in a specific mining region, is discussed.

Biomaterials are composed of metallic materials, ceramics, polymers, composites and hybrid materials. Biomaterials used in human beings require safety regulations, toxicity, allergic reaction, etc. When used as implantable materials their biological compatibility, biomechanical compatibility, and morphological compatibility must be acessed. This book explores the design and requirements of biomaterials for the use in implantology.

This book describes systematically the theory and technology of the precision forming of large, complex and thin-walled superalloy castings for aircraft engines, covering all the important basic aspects of the manufacturing process, including process design, wax pattern, ceramic molds, casting and solidification, heat treatment, repair casting and dimension precision control. The correlation of casting defects, structural characteristics and performance of castings is revealed through a range of tests. It also discusses the latest technologies and advances in this field - such as imaging the solidification process by means of synchrotron radiography, 3D computerized tomography and reconstruction of microporosity defects, analysis and diagnosis of error sources for dimension over-tolerance and adjusted pressure casting technology - which are of particular interest. Providing essential insights, the book offers a valuable guide to the design and manufacture of superalloy casting parts for aircraft engines.

The Handbook of Aluminum: Vol. 1: Physical Metallurgy and Processes covers all aspects of the physical metallurgy, analytical techniques, and processing of aluminium, including hardening, annealing, aging, property prediction, corrosion, residual stress and distortion, welding, casting, forging, molten metal processing, machining, rolling, and extrusion. It also features an extensive, chapter-length consideration of quenching.

The current state of understanding of emerging iron alloys and high-alloy ferrous systems, in comparison with some conventional steels, is compiled in this single volume to further their development. While most of the conventional steels are produced routinely today, many advanced high strength steels and iron-based alloys are still in the laboratory stage. The iron-based emerging alloys can yield high levels of mechanical and physical properties due to their new alloy concepts and novel microstructures leading to multiple benefits of their use in terms of sustainability and environmental impact. This book contains introductory chapters that present the requisite background knowledge on thermodynamics, phase diagrams, and processing routes used for the ferrous alloys to enable the readers a smooth understanding of the main chapters. Then, an overview of the conventional microalloyed steels and advanced high strength steels is given to present the benchmark of the existing steels and ferrous alloys manifesting their current state-of-the-art in terms of physical metallurgy and engineering applications. Subsequent chapters detail novel, emerging ferrous alloys and high-alloy ferrous systems. Summarizes the state-of-the-art of emerging iron-based alloys and the new processing and physical metallurgy-related developments of high-alloy iron systems; Explores new iron-based systems driven by the need for new properties, enhanced performance, sustainable processes and educed environmental impact; Compiles cutting-edge research on the progress of materials science of iron-based systems, from physical metallurgy to engineering applications, and possible avenues for future research.

Metallic Materials compares and contrasts the corrosion resistance of wrought stainless steel and high nickel alloys and explores recent advances in the production of exotic metals. It emphasizes the physical and mechanical properties, corrosion resistance, workability and cost of various metals. The author analyzes the physical and mechanical properties of metals, defines relevant terminology, describes the various forms of corrosion to which metals may be susceptible, examines wrought ferrous metals, alloys, and typical applications, and covers wrought nickel and high nickel alloys. This is a handy reference for the busy engineer and student in corrosion, materials, chemical, mechanical, civil, design, process, metallurgical, manufacturing, and industrial engineering.

Epitaxial Growth of Complex Metal Oxides, Second Edition reviews techniques and recent developments in the fabrication quality of complex metal oxides, which are facilitating advances in electronic, magnetic and optical applications. Sections review the key techniques involved in the epitaxial growth of complex metal oxides and explore the effects of strain and stoichiometry on crystal structure and related properties in thin film oxides. Finally, the book concludes by discussing selected examples of important applications of complex metal oxide thin films, including optoelectronics, batteries, spintronics and neuromorphic applications. This new edition has been fully updated, with brand new chapters on topics such as atomic layer deposition, interfaces, STEM-EELs, and the epitaxial growth of multiferroics, ferroelectrics and nanocomposites.

Engineers on major building projects continue to echo the sentiment that "painting amounts to 10% of the job, but provides 90% of the problems". This second edition of Steelwork Corrosion Control provides sound advice and authoritative guidance on the principles involved and methods of achieving sound steel protection.
Taking into account the considerable developments in the paint protection industry, Steelwork Corrosion Control has been comprehensively updated to include new materials and coating systems, and the number of new ISO / BS / European standards and codes of practice on paints and painting, health and safety, and environmental issues. It is a must-have guide for engineers, architects and designers for whom the protection of structural steelwork is an important, albeit relatively minor, part of their professional activities. David Deacon is the President Elect of the Institute of Corrosion and a Fellow of FTCS (Fellowship of Technical Service Coating). Derek Bayliss is a Past President of the Institute of Corrosion and has served as Chairman of BS 5493 (concerned with coating strucures against corrosion).

eBook available with sample pages: 0203301145

Laser cladding is an additive manufacturing technology capable of producing coatings due to the surface fusion of metals. The selected powder is fed into a focused laser beam to be melted and deposited as coating. This allows to apply material in a selected way onto those required sections of complex components. The process main properties are the production of a perfect metallurgically bonded and fully dense coatings; the minimal heat affected zone and low dilution between the substrate and filler material resulting in functional coatings that perform at reduced thickness, so fewer layers are applied; fine, homogeneous microstructure resulting from the rapid solidification rate that promotes wear resistance of carbide coatings; near net-shape weld build-up requires little finishing effort; extended weldability of sensitive materials like carbon-rich steels or nickel-based superalloys that are difficult or even impossible to weld using conventional welding processes; post-weld heat treatment is often eliminated as the small heat affected zone minimizes component stress; excellent process stability and reproducibility because it is numerical controlled welding process. The typical applications are the dimensional restoration; the wear and corrosion protection; additive manufacturing. The wide range of materials that can be deposited and its suitability for treating small areas make laser cladding particularly appropriate to tailor surface properties to local service requirements and it opens up a new perspective for surface engineered materials. The main key aspect to be scientifically and technologically explored are the type of laser; the powders properties; the processing parameters; the consequent microstructural and mechanical properties of the processed material; the capability of fabrication of prototypes to rapid tooling and rapid manufacturing. Distills critical concepts, methods, and applications from leading full-length chapters, along with the authors's own deep understanding of the material taught, into a concise yet rigorous graduate and advanced undergraduate text; Reinforces concepts covered with detailed solutions to illuminating and challenging industrial applications; Discusses current and future applications of laser cladding in additive manufacturing.

This highly practical reference presents for the first time in a single volume all types of environmental degradation a metallic compound may undergo during its processing, storage, and service. Clarifying general and localized corrosion effects, Environmental Degradation of Metals describes the effects of atmospheric exposure, high-temperature gases, soil, water, weak and strong chemicals, liquid metals, and nuclear radiation. It determines whether corrosion can occur under a given set of conditions, shows how improvements in component design can reduce corrosion, and details the high- and low-temperature effects of oxidizing agents. The book also investigates the instantaneous and delayed failure of solid metal in contact with liquid metal, highlights the influence of hydrogen on metal, and profiles radiation effects on metal.

This highly illustrated book presents the essential information and major constituents of laser welding, including laser brazing and laser-arc hybrid welding. Students, engineers, researchers, scientists, specialists, professors, consultants, designers, and executives worldwide will fully grasp the fundamentals, the present state, and the applications of laser welding. Welding phenomena, formation mechanisms and preventive procedures of welding defects, and process monitoring and adaptive control are especially emphasized, because understanding these aspects of laser welding greatly improves the performance of work and research and solves many problems in the field. Finally, the book shows how increasingly widespread use of a variety of materials is bringing major advances to laser welding.

In this book, the authors cover the recent progress in the synthesis, characterization and application of various multi-layered carbides, carbonitrides and nitrides. Moreover, the processing and development of MXene-based composites are elaborated, focusing on their applications and performances as transparent conductors in environmental remediation and energy storage systems.

This book outlines the physical and chemical foundations of high-temperature processes for producing silicon, manganese and chromium ferroalloys, alloys of molybdenum, vanadium, titanium, alkaline earth and rare earth metals, niobium, zirconium, aluminum, boron, nickel, cobalt, phosphorus, selenium and tellurium, iron-carbon alloys by carbon, silicone and aluminothermic methods. The chapters introduce the industrial production technologies of these groups of ferroalloys, the characteristics of charge materials, and the technological parameters of the melting processes. A description of ferroalloy furnaces is given in detail. Topics such as waste recycling, fines agglomeration technologies, and environmental issues are considered.

This volume discusses the great potential of metal nanoparticle catalysts for complicated molecular synthesis and reviews the current progress of this field. The development of highly active and stable heterogeneous catalysts is a crucial subject in modern science. However, development of heterogeneous catalysts for fine chemical synthesis has lagged far behind those for bulk chemical process. In recent years metal nanoparticle catalysts have been of great interest in this area due to their unique activity, ease of heterogenization, and robustness. Therefore, metal nanoparticle catalysts are an excellent candidate for the above-mentioned active and robust heterogeneous catalysts and this book provides an overview of this area. The present volume summarizes recent progress on nanoparticle catalysis for various organic transformations from simple redox reactions to complex asymmetric C-C bond forming reactions and also presents seminal studies on new technologies. It comprehensively summarizes advances in metal nanoparticle catalysis across several aspects including reaction manners, mechanistic investigations and new synthetic methodologies to encourage the use of metal nanoparticle catalysts for future organic synthesis. This volume will be of interest to students, researchers and professionals focused on the next-generation of fine chemical synthesis.

This book focuses on how to keep blast furnaces running stably and smoothly with low consumption and long operating life spans. Assessing and adjusting blast furnace performance are key to operation. The book describes in detail cases of both successful and failed blast furnace operation. It also demonstrates various phenomena and "symptoms" in the smelting process that have rarely been studied before, e.g. abnormal gas distribution, bending loss of tuyere, slag crust fall-off, blast furnace thickening, and hearth accumulation. As such, it will help readers understand internal phenomena in blast furnaces, providing a basis for developing intelligent control and management systems.

The metal casting, uses large amounts of natural resources, energy and metals as well as generates significant amounts of gases and solid wastes, which have an essential influence on the natural environment and work conditions in casting houses. The condition of the further development is the adjustment to the strategy of the sustainable development.This book examines potential solutions to the economic, ecological, and occupational hazards generated by the foundry industry. It focuses on emissions of chemical compounds during the preparation and formation of molding sands, molds pouring with molten metal, molds cooling and castings knocking out. It also addresses the effects of the spent molding sands reclamation process and the influence of spent sands on the environment during their storage. Establishing the most sustainable techniques for limiting the negative impact of foundry processes on the environment is explored in detail. The book will be valuable to academics and industry professionals alike. Describes the mechanisms of hardening and thermal destruction of individual binders in moulding and core sands; Assesses the influence of moulding and core sands technology on the environment; Discusses state of the art moulding and core sand technology.

Continuous casting of non-ferrous metals has been practised for well over 100 years. It has many advantages over static ingot and book mould casting, the most important being improved yield, reduced energy consumption and reduction of manpower, with a consequent reduction in cost. This book shows how the prrocess can be used in an engineering environment for casting a wide range of copper based alloys and precious metals, including gold and silver, and selected nickel alloys.