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Books > Professional & Technical > Industrial chemistry & manufacturing technologies > Metals technology / metallurgy
Activity Transport in Liquid Metal Systems: Transport of Radioactive Material in Liquid Sodium (W.F. Brehm). Corrosion by Liquid Metals: Postcorrosion and Metallurgical Analyses of Sodium Piping Materials Operated for 100,000 Hours (E. Yoshida et al.). Influence of Liquid Metals on the Mechanical Properties of Materials: Variation in the Tensile Properties of AISI 316 Stainless Steel on Exposure to High Carbon Dynamic Sodium at 723K (H.S. Khatak et al.). Purification of Liquid Metals and the Purity Measurement: Sodium for Fast Breeders-Production, Purification, Quality (M. Salmon). Chemical Reactions in Liquid Metals: Caesium and Its Mixtures: Their Chemical Reactions with Alloys of Transition Metals Used to Clad Reactor Fuels (R.J. Pulham et al.). Physical Chemistry of Solutions in Liquid Metals: Solubility of Metals in the Liquid Alkali Metals: The Solubility Data Program of the IUPAC (H.U. Borgstedt, C. Guminski). Experiments in Relation to New Applications of Liquid Metals: Experience in Operating Heavy Liquid Metal MHD Twophase Flow Systems (H. Branover, S. Lesin). Technical Experiments with Liquid Metals: Largescale FAUNA Experiments on the Interaction of Sodium, Concrete and Steel (W. Cherdron, W. Schutz. 37 additional articles. Index.
Due to their flexible and efficient capabilities, lasers are often used over more traditional machining technologies, such as mechanical drilling and chemical etching, in manufacturing a wide variety of products, from medical implants, gyroscopes, and drug delivery catheters to aircraft engines, printed circuit boards, and fuel cells. Fundamentals of Laser Micromachining explains how laser technology is applied to precision micromachining. The book combines background on physics, lasers, optics, and hardware with analysis of markets, materials, and applications. It gives sufficient theoretical background for readers to understand basic concepts while including a further reading appendix for those interested in more detailed theoretical discussions. After reviewing laser history and technology, the author compares available laser sources, including CO2, excimer, Nd: YAG, fiber, and short pulse. He also addresses topics crucial to obtaining good processing results, such as IR and UV material-photon interaction, basic optical components, and system integration. The text goes on to cover real-world applications in the medical, microelectronics, aerospace, and other fields. It concludes with details on processing many common materials, such as metals, silicon, ceramics, and glasses. For engineers and project managers, this book provides the foundation to achieve cost-effectiveness, the best edge quality, and the highest resolution in small-scale industrial laser machining. It will help you select the correct kind of laser for your application and identify real opportunities for growth in the marketplace.
This reference explores explosion welding, a high intensity, transient impact that achieves metal compounds not obtainable otherwise. Electron microscopy images cover the structure of numerous welded joints including titanium-orthorhombic titanium aluminide, copper-tantalum, aluminum-tantalum, iron-silver, steel-steel, and copper-titanium. These weldable pairs have different solubility than their initial elements. The authors present various processes and structures including granulating fragmentation, cusps, splashes, and quasi-wave interface. Specific risk zones for chemical and petrochemical (coke chamber) reactors are probed and suggestions offered. Key Features: Offers new theories about explosion welding processes and structures Investigates dozens of weldable pairs with differing solubility from initial elements Studies both hetero- and homogeneous pairs Explores welded joints with flat, wavy and quasi-wavy separation boundaries Observes irregularities of the separation surface relief observing asperities and splashes and their transformation under intensified welding modes Unveils a new type of fragmentation under explosion welding Explosive Welding: Processes and Structures is a valuable resource for a wide range of experts involved in explosion welding, engineers, as well as graduate and postgraduate students.
This book will be the last one in a series of 4 books issued yearly as a deliverable of the research school established within the European Network of Excellence CMA (for Complex Metallic Alloys). It is written by reputed experts in the fields of metal physics, surface physics and chemistry, metallurgy and process engineering, combining expertise found inside as well as outside the network. The CMA network focuses on the huge group of largely unknown multinary alloys and compounds formed with crystal structures based on giant unit cells containing clusters, with many tens up to more than thousand atoms per unit cell. In these phases, for many phenomena, the physical length scales are substantially smaller than the unit-cell dimension. Hence, these materials offer unique combinations of properties, which are mutually excluded in conventional materials: metallic electric conductivity combined with low thermal conductivity, combination of good light absorption with high-temperature stability, combination of high metallic hardness with reduced wetting by liquids, electrical and thermal resistance tuneable by composition variation, excellent resistance to corrosion, reduced cold-welding and adhesion, enhanced hydrogen storage capacity and light absorption, etc. The series of books will concentrate on: development of fundamental knowledge with the aim of understanding materials phenomena, technologies associated with the production, transformation and processing of knowledge-based multifunctional materials, surface engineering, support for new materials development and new knowledge-based higher performance materials for macro-scale applications.
Since the 1920s, modern powder metallurgy has been used to produce a wide range of structural powder metallurgy components, self-lubricating bearings, and cutting tools. The conventional method involves the production of metal powders and the manufacture of useful objects from such powders by die compaction and sintering. Powder injection molding permits the production of stronger, more uniform, and more complex powder metallurgy parts. A detailed discussion of powder metallurgy materials and products is given in this book. Worked examples, exercises, questions, and problems are included in each chapter.
With a history that reaches back some 90 years, the Hume-Rothery rules were developed to provide guiding principles in the search for new alloys. Ultimately, the rules bridged metallurgy, crystallography, and physics in a way that led to the emergence of a physics of the solid state in 1930s, although the physical implications of the rules were never fully resolved. Even today, despite a revived interest brought about by the 1984 discovery of quasicrystals, much about the rules remains an enigma. Now almost a century after the rules were put forward, Hume-Rothery Rules for Structurally Complex Alloy Phases provides researchers with an insightful and applicable interpretation of the Hume-Rothery electron concentration rule. Invoking first-principle band calculations, the book emphasizes the stability of structurally complex metallic alloys (CMAs).Written by Uichiro Mizutani, long considered the most knowledgeable expert on both the history and science of Hume-Rothery, this seminal worK -- * Offers a unified interpretation of phase stabilization mechanism of CMAs in different classes * Explains how to determine the effective valency of transition metal elements * Details establishment of d-states-mediated-FsBz interactions in strongly orbital-hybridizing systems * Covers the contrast between e/a and VEC, two notions of electron concentration parameters and includes a way to differentiate between them in designing new alloys * Explores strengths and shortcomings for the theory on alloy phase stability * Discusses the latest take on electron concentration for gamma-brass This work summarizes the ongoing history of Hume-Rothery and reflects the theoretical studies that Professor Mizutani embarked upon to gain deeper understanding of the basic physics behind stabilizing effects related to electron concentration. It describes how metallic and covalent bonding styles can be harmonized to stabilize a given phase in relation to electron conc
This updated version of the popular handbook further explains all
aspects of physical vapor deposition (PVD) process technology from
the characterizing and preparing the substrate material, through
deposition processing and film characterization, to post-deposition
processing. The emphasis of the new edition remains on the aspects
of the process flow that are critical to economical deposition of
films that can meet the required performance specifications, with
additional information to support the original material.
Quenching is one of the most fundamentally complex processes in the heat treatment of metals, and it is something on which mechanical properties and distortion of engineering components depend. With chapters written by the most respected international experts in the field, Quenching Theory and Technology, Second Edition presents the most authoritative, exhaustive, and recent findings in this vital area. Understanding and control of quenching and quenchants is a critical constant in all well established and emerging heat treatment process technology. The collection of up-to-date knowledge in this book is the latest outcome from continuing formal and informal discussions by experts within the framework of the International Federation for Heat Treatment and Surface Engineering (IFHTSE). It covers topics including:
With revised and updated content from the first edition, this book adds coverage of important technological developments. Although the primary focus continues to be on the quenching of steel, it also details quenching of aluminum and titanium alloys, quench severity of selected vegetable oils, gas quenching, intensive quenching, and simulation of quenching. Presenting the most recent findings in this area, this essential piece of literature is a substantial contribution to the general field of the thermal processing of metals. It is useful not only for specialists in heat treatment practice, but also those in higher education or numerous specialized courses and seminars worldwide.
Complex metal alloys (CMAs) comprise a huge group of largely unknown alloys and compounds, where many phases are formed with crystal structures based on giant unit cells containing atom clusters, ranging from tens of to more than thousand atoms per unit cell. In these phases, for many phenomena, the physical length scales are substantially smaller than the unit-cell dimension. Hence, these materials offer unique combinations of properties which are mutually exclusive in conventional materials, such as metallic electric conductivity combined with low thermal conductivity, good light absorption with high-temperature stability, high metallic hardness with reduced wetting by liquids, etc.This book is the second of a series of books issued yearly as a deliverable to the European Community of the School established within the European Network of Excellence CMA. Written by reputed experts in the fields of metal physics, surface physics, surface chemistry, metallurgy, and process engineering, this book brings together expertise found inside as well as outside the network to provide a comprehensive overview of the current state of knowledge in CMAs.
Billions of dollars are spent annually for the replacement of corroded structures, machinery, and components. Premature failure of bridges or structures due to corrosion can also result in human injury, loss of life, and collateral damage. Written by an authority in corrosion science, Fundamentals of Corrosion: Mechanisms, Causes, and Preventative Methods comprehensively describes the causes of corrosion-and the means to limit or prevent it. Engineers, designers, architects, and all those involved with the selection of construction materials will relish a reference that provides such a thorough yet basic illustration of the causes, prevention, and control of corrosion. This reference explores: Mechanisms and forms of corrosion Methods of attack on plastic materials Causes of failure in protective coatings, linings, and paints Development of new alloys with corrosion-resistant properties Exposure to the atmosphere is one of the largest problems and biggest causes of corrosion that engineers and designers face in construction. It has been further estimated that the cost of protection against atmospheric corrosion accounts for approximately half the total cost of all corrosion protection methods. This book places special emphasis on atmospheric exposure and presents vital information regarding the design of structures, automobiles, household plumbing, manufacturing equipment, and other entities, as well as the effects of de-icing chemicals on highways and bridges.
From the prediction of complex weather patterns to the design of swimsuits, modeling has, over the years, quietly but steadily become an essential part of almost every field and industry and steelmaking is no exception. Factors such as visual opacity, high operating temperature, and the relatively large size of industrial reactors often preclude direct experimental observation in steel manufacturing. Therefore the industry is overwhelmingly dependent on modeling to quickly and cost-effectively provide insight into analysis, design, optimization, and control of processing. However, few, if any, books offer the adequate coverage of modeling. Addresses Fundamental Principles of Physical and Mathematical Modeling in Steelmaking Processes Modeling of Steelmaking Processes meets that ever-present demand and provides a solid knowledge base on which to build. With content designed to serve professionals and students, this book starts with an overview of steelmaking and develops into a focused description of underlying scientific fundamentals and applications. This powerful learning tool:
Developed as a self-tutorial, this text explores thermodynamic principles, analysis of metallurgical kinetics and transport phenomena, and key numerical methods, helping readers easily navigate a generally complex subject.
Throughout the last two decades, the flat-steel production industry has experienced great success with the introduction of new technologies and manufacturing advances for both hot and cold steel-rolling. These improvements are resulting in significantly reduced production costs and better product quality. Recent consolidation of the steel industry which has led to improved sharing of technological breakthroughs between plants is creating an optimal atmosphere for the implementation of advances. An assessment of industry progress, Flat-Rolled Steel Processes: Advanced Technologies details these improvements, assembling input from 62 international contributors specializing in various areas of research and development of steel production technology and manufacturing of flat steel products. It describes the challenges and the latest solutions to problems in four major areas:
Written for a broad audience, each chapter familiarizes readers with a different aspect of the latest theoretical and practical developments in the field. With its roots in the series of technical publications that summarize and review manufacturing developments for flat-rolled steel products, this volume explores the significant developments that are modernizing automation, process control, mathematical modeling, and quality-monitoring systems in flat-rolling processes. This includes the introduction of computer-based technology in both new and existing conventional rolling mills. Providing expert insight and analysis related to technological improvements, this book will help readers understand the current state of flat steel production, how it evolved, and its future direction.
Gold is used in a wide range of industrial and medical applications and accounts for over 10 percent of the annual demand for metal, worth billions of dollars annually. While much has been written about the mystique and trade of gold, very little has been written about the science and technology in which it is involved. Edited by two respected authorities from the World Gold Council, Gold: Science and Applications provides researchers with the definitive handbook on the current science and applications of this valuable and beautiful precious metal. Packed with contributions from the world's leading experts, this volume brings in authoritative information from a number of sciences, including chemistry, physics, nanotechnology and metallurgy. The book presents a myriad of applications, ranging from electronics to medicine and optics. A comprehensive overview chapter provides historical perspectives of the element and each chapter describes potential further uses, including applications currently being developed. Gold Applications in Use Today Include: Medical Dental Electronics Engineering Industrial Pollution Control Photography Catalysts Nanotechnology
Modern Trends in Research on Steel, Aluminium and Composite Structures includes papers presented at the 14th International Conference on Metal Structures 2021 (ICMS 2021, Poznan, Poland, 16-18 June 2021). The 14th ICMS summarised a few years' theoretical, numerical and experimental research on steel, aluminium and composite structures, and presented new concepts. This book contains six plenary lectures and all the individual papers presented during the Conference. Seven plenary lectures were presented at the Conference, including "Research developments on glass structures under extreme loads", Parhp3D - The parallel MPI/openMPI implementation of the 3D hp-adaptive FE code", "Design of beam-to-column steel-concrete composite joints: from Eurocodes and beyond", "Stainless steel structures - research, codification and practice", "Testing, modelling and design of bolted joints - effect of size, structural properties, integrity and robustness", "Design of hybrid beam-to-column joints between RHS tubular columns and I-section beams" and "Selected aspects of designing the cold-formed steel structures". The individual contributions delivered by authors covered a wide variety of topics: - Advanced analysis and direct methods of design, - Cold-formed elements and structures, - Composite structures, - Engineering structures, - Joints and connections, - Structural stability and integrity, - Structural steel, metallurgy, durability and behaviour in fire. Modern Trends in Research on Steel, Aluminium and Composite Structures is a useful reference source for academic researchers, graduate students as well as designers and fabricators.
An Emerging Tool for Pioneering Engineers Co-published by the International Federation of Heat Treatment and Surface Engineering. Thermal processing is a highly precise science that does not easily lend itself to improvements through modeling, as the computations required to attain an accurate prediction of the microstructure and properties of work pieces is sophisticated beyond the capacity of human calculation.. Over the years, any developments in thermal processes relied largely on empiricism and traditional practice, but advancements in computer technology are beginning to change this. Enhances the quest for process optimization Comprehensive and authoritative, the Handbook of Thermal Process Modeling of Steels provides practicing engineers with the first complete resource that meets the needs of both those new to modeling and those hoping to profit from advances in the field. Written by those with practical experience, it demonstrates what is involved in predicting material response under industrial rather than laboratory conditions, and consequently, gives heightened insight into the physical origins of various aspects of materials behavior. Encourages both the understanding and the use of real time process control Before the advent of sophisticated computers, the errors inherent in computational predictions made modeling an ineffective gamble rather than a cost saving tool. Today, modeling shows great promise in both materials performance improvements and process cost reduction. The basic mathematical models for thermal processing simulation gradually introduced to date have yielded enormous advantages for some engineering applications; however, much research needs to e accomplished as existing models remain highly simplified by comparison with real commercial thermal processes. Yet, this is quickly changing. Ultimately, those engineers who can move this tool of improvement out of the lab and onto the factory floor will discover vast opportunities to gain a competitive edge.
Structure and Concentration of Point Defects in Selected Spinels and Simple Oxides presents diagrams and numerical data of important properties of spinels and oxides based on experimental results published in the literature. The values of many parameters presented can be used for optimization of preparation of new systems, to predict the practical properties of these systems. Applications include electronic devices, new metallic alloys with improved corrosion resistance, new ceramic materials, and novel catalysts, particularly for oxygen evolution and reduction reactions. Organized into four comprehensive parts, the authors present the problem of the structure and concentration of ionic and electronic defects in magnetite and hausmannite, pure and doped with M3+ cations, and in spinels exhibiting magnetic properties and high electric conductance. Additional Features include: Includes 236 figures presenting equilibrium diagrams of point defects and other useful details related to stoichiometric and nonstoichiometric spinels and oxides. Details novel methods of calculation of equilibria involving point defects. Collects scattered data published in nearly 500 original articles since the 1950s on spinels and oxides in one useful volume. Building upon the data presented, this book is an indispensable reference for material scientists and engineers developing new metal or oxide-based systems can easily calculate other useful parameters and compare the properties of different materials to select the best candidates for an intended use.
Currently, most of the major commercial metal additive manufacturing (MAM) techniques rely on liquid phase processing. The liquid to solid phase transformations in these techniques results in microstructural issues and defects which in turn tantamount to inferior properties of fabricated build. Friction based additive manufacturing technologies are solid state processing techniques which work on the principles of friction based joining processes and layer by layer additive manufacturing. This book primarily addresses the basic understanding of seven friction based additive manufacturing techniques. These techniques include additive manufacturing methods based on rotary friction welding, linear friction welding, friction deposition, friction surfacing, friction stir additive manufacturing, friction assisted seam welding and additive friction stir. The principle of operations, benefits, limitations and recent developments of each technique has been described. It covers potentional and probable applications of each technique through review of various experimental studies. Features Targets friction based solid state additive manufacturing of metallic materials Describes principle of operation of seven friction based additive manufacturing techniques Reviews latest trends of these processes via experimental studies Describes benefits and limitations of each technique Covers current and probable applications of these techniques
Magnesium and Its Alloys: Technology and Applications covers a wide scope of topics related to magnesium science and engineering, from manufacturing and production to finishing and applications. This handbook contains thirteen chapters, each contributed by experts in their respective fields, and presents a broad spectrum of new information on pure magnesium, magnesium alloys, and magnesium matrix MgMCs composites. It covers such topics as computational thermodynamics, modern Mg-alloys with enhanced creep or fatigue properties, cutting-edge approaches to melt treating (grain refinement, micro-alloying, and the resulting solidification and growth), coatings, surface engineering, environmental protection (recycling and green energy storage and production), as well as biomedical applications. Aimed at researchers, professionals, and graduate students, the book conveys comprehensive and cutting-edge knowledge on magnesium alloys. It is especially useful to those in the fields of materials engineering, mechanical engineering, manufacturing engineering, and metallurgy.
Superalloys form a class of the structural materials for high-temperature applications. Nickel superalloys are extensively used in the high-temperature components of gas turbines due to their excellent creep, fatigue, and corrosion resistance at elevated temperatures. These materials are considered paramagnetic in the range of working temperatures. This book presents the features of the ternary phase diagrams Ni-Al-X (X = {Co, Fe, Nb, Ti, Cr}), effects of the alloying on the long-range order and mechanical properties of the Ni3 Al-based alloys. Description of the strain-induced ferromagnetism in the Ni3Al-based alloys and magnetic control of the failure of gas turbine blades are also included. A separate section is devoted to the analysis of the vibration process and strength change in the single-crystal gas turbine blades. This book includes the review of the new intermetallic cobalt superalloys. The structure, crystal lattice parameters, orientation relationships between phases, mechanical and magnetic properties of the Co3(Al,W)-based alloys are described. Non-destructive magnetic point control of the martensite content in low-magnetic austenitic alloys is a new method for detection of the local sites with internal stresses. This method is useful for the detection of the residual stress in the critical parts of industrial products. This book may be useful for specialists in material science, first-year postgraduate students taking a class in material science and engineering, and engineers developing new alloys for the gas turbine technology.
The book covers the development of new technologies for the joining of TiAl alloys that result in sound bonds obtained in less demanding conditions. It discusses joint processing, microstructural and mechanical characterization, and summarizes developments in new approaches to the joining of TiAl alloys using advanced characterization techniques.
Advanced high strength steels (AHSSs) for auto-making are primarily produced by rolling, plus heat treatment technologies if necessary. However, due to the metallurgical complexity of AHSSs, it is impossible to roll all of the AHSS grades in a rolling mill with the same rolling technology. Each of AHSSs has unique applications in vehicles, and specified rolling technologies are required to produce high quality AHSS products where they might be the best employed to meet performance demands of the automotive parts. Such background has prompted the publication of this scholarly book in the area of rolling of AHSSs with a purpose of providing readers with a valuable technical document that can be used in the research and development of AHSSs for automotive and other manufacturing industries. With contributors from USA, Germany, Poland, Italy, Spain, Austria, Australia, China, India and Iran, the book highlights the latest advances in rolling technologies of AHSSs. It focuses on the theory, simulation and practice of the rolling of AHSSs: The book introduces the history, types and advances of AHSSs and their processes; proposes new theory that is applicable to the rolling of AHSSs, presents mathematical and numerical modelling of AHSSs in rolling; covers thermomechanical processing technologies of AHSSs; provides case studies on the rolling practice of the most popular AHSSs and includes other rolling-related technologies of AHSSs. The book will be useful for both theoretical and applied research aimed at AHSSs rolling technologies, and will be a scientific and valuable literature for the metallurgists, engineers, materials scientists, academics and graduate students who are studying and working with AHSSs and their rolling technologies worldwide.
This book focuses on the role of modeling in the design of alloys and intermetallic compounds. It includes an introduction to the most important and most used modeling techniques, such as CALPHAD and ab-initio methods, as well as a section devoted to the latest developments in applications of alloys. The book emphasizes the correlation between modeling and technological developments while discussing topics such as wettability of Ultra High Temperature Ceramics by metals, active brazing of diamonds to metals in cutting tools, surface issues in medicine, novel Fe-based superconductors, metallic glasses, high entropy alloys, and thermoelectric materials.
The rapid revolution in modern industry has led to a significant increase in waste at the end of the product lifecycle. It is essential to close the loop, secure resources, and join up the circular economy. This book provides a detailed review of extraction techniques for urban mining of precious metals including gold, silver, and the platinum group. The merits and demerits of various extraction methods are highlighted, with possible suggestions for improvements. The feasibility of hybrid extraction techniques, as well as the sustainability and environmental impact of every process, is explored. Offers a comprehensive review of different techniques used in recycling technology for urban mining of precious metals Describes the concept of urban mining and its correlation with circular economy Discusses feasibility of precious metal extraction and urban mines scope and their potential Explains the subject in-context of sustainability while describing chemistry fundamentals and industrial practices Provides technical flow sheets for urban mining of precious metals with diversity of lixiviant This book is aimed at graduate students and researchers in extractive metallurgy, hydrometallurgy, chemical engineering, chemistry, and environmental engineering.
The book includes a synthesis of research findings on the structure
and evolution of the Central Indian Ocean Basin and its
ferromanganese deposits, in particular, on the exploration campaign
since 1980s. A comprehensive mixture of recent studies along with
classical theories starting from the 1960s is the hallmark of the
book. Recent concepts and hypotheses, and also critical
appreciation of the state-of-the-art knowledge on nodule formation
and resource management are incorporated. |
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