This book provides a detailed explanation of the cold spray process from a practical standpoint. Drawing on the authors' 36 years of research and development experience, it is firmly rooted in theory but also substantiated by empirical data and practical knowledge, offering potential users the information they need to recognize the advantages, as well as the limitations, of cold spray. This sets it apart from previous works on the subject, which have been purely academic. Cold spray technology has made great dramatic strides over the last 10 years and is now being used extensively in the aerospace, electronics, automotive, medical, and even the petrochemical industries. Most recently, cold spray of near-net shaped parts was accomplished - something previously assumed to be impossible because of the limitations of commercially available cold spray systems and a lack of fundamental understanding regarding the process. The cost of cold spray has also declined, making it appealing to industry through the introduction of new powders, surface preparation techniques, and recovery systems tailored to the cold spray process. Though primarily intended for users of the technology, this handbook is also a valuable resource for researchers interested in advances in cold spray materials, improved feedstock powders, advanced hardware and software development, surface preparation techniques, and the numerous applications developed to date. For example, cold spray aluminum alloys have been developed that offer the strength and ductility of wrought material in the as-sprayed condition. This has yet to be achieved by conventional powder consolidation methods including laser sintering, electron beam, and ultrasonic techniques. Other topics covered include additive manufacturing, structural repair, nondestructive evaluation, advanced cold spray materials, qualification requirements, cold spray systems comparison, and, finally, helium recovery. Thanks to its practical focus, the book provides readers with everything they need to understand, evaluate, and implement cold spray technology.

This book summarizes the research results of carbide control in special steel from the authors. It includes the evolution and control of carbide in special steel in the process of electroslag remelting, rolling, and heat treatment, as well as the effect of alloying treatment (rare earth, magnesium, nitrogen, titanium) as heterogeneous nucleating agent on the carbides in special steel. It helps the readers to understand the formation mechanism and control technology of carbide in special steel deeply for improving the quality of special steel further. The book is useful as a reference for researchers, practitioners, teachers, and engineering management team in the fields of metallurgy and materials.

Superconductivity and Magnetism in Skutterudites discusses superconducting and magnetic properties of a class of materials called skutterudites. With a brief introduction of the fundamental structural features of skutterudites, the book then provides a detailed assessment of the superconducting and magnetic properties, focusing particularly on the rare earth-filled skutterudites where a plethora of fascinating properties and ground states is realized due to interactions of the filler species with the framework ions. Such interactions underpin the exciting forms of superconductivity and magnetism, most notably realized in the exotic heavy fermion superconductor of composition PrOs4Sb12. The two main topics of superconductivity and magnetism are provided with a concise introduction of superconducting and magnetic properties so that a reader can appreciate and understand the main arguments in the text. This book would appeal to graduate students, postdoctoral students, and anyone interested in superconducting and magnetic properties of a large family of minerals called skutterudites. Key Features: * Gives a thorough account of the superconducting and magnetic properties of skutterudites. * Each topic is accompanied by introductory sections to assist in the understanding of the text. * Supported by numerous figures and all key references.

Metal fatigue is an essential consideration for engineers and researchers looking at factors that cause metals to fail through stress, corrosion, or other processes. Predicting the influence of small defects and non-metallic inclusions on fatigue with any degree of accuracy is a particularly complex part of this. Metal Fatigue: Effects of Small Defects and Nonmetallic Inclusions is the most trusted, detailed and comprehensive guide to this subject available. This expanded second edition introduces highly important emerging topics on metal fatigue, pointing the way for further research and innovation. The methodology is based on important and reliable results and may be usefully applied to other fatigue problems not directly treated in this book.

High-Entropy Alloys, Second Edition provides a complete review of the current state of the field of high entropy alloys (HEA). Building upon the first edition, this fully updated release includes new theoretical understandings of these materials, highlighting recent developments on modeling and new classes of HEAs, such as Eutectic HEAs and Dual phase HEAs. Due to their unique properties, high entropy alloys have attracted considerable attention from both academics and technologists. This book presents the fundamental knowledge, the spectrum of various alloy systems and their characteristics, key focus areas, and the future scope of the field in terms of research and technological applications.

Semisolid metallurgy (SSM) is now some 37-years-old in terms of time from its conception and ?rst reduction to practice in the laboratory. In the intervening years, there has been a steadily growing body of research on the subject and the beginning of signi?cant industrial applications. The overall ?eld of SSM comprises today a large number of speci?c process routes, almost all of which fall in the category of either "Rheocasting" or Thi- casting." The former begins with liquid metal and involves agitation during partial solidi?cation followed by forming. The latter begins with solid metal of suitable structure and involves heating to the desired fraction solid and forming. Research over the past 37 years, and particularly over the last decade, has provided a detailed picture of process fundamentals and led to a wide range of speci?c SSM processes and process innovations. Industrial studies and actual p- duction experience are providing a growing picture of the process advantages and limitations. At this time, the conditions for eventual wide adoption of SSM appear favorable, both for nonferrous and ferrous alloys. It must, however, be recognized that major innovations, such as SSM become adopted only slowly by industries where capital costsarehigh,pro?tmarginsaremodest,andfailuretomeetcustomercommitments carries a high penalty.

Presents holistic approach for urban mining considering varied types of wastes Describes contemporary integrated approaches for waste management with specific case studies Provides technical, social, and environmental aspects of solid and liquid wastes Considers aspects of sustainability and circular bioeconomy Incorporates case studies on water and wastewater management

Significant progress has been made in advanced packaging in recent years. Several new packaging techniques have been developed and new packaging materials have been introduced. This book provides a comprehensive overview of the recent developments in this industry, particularly in the areas of microelectronics, optoelectronics, digital health, and bio-medical applications. The book discusses established techniques, as well as emerging technologies, in order to provide readers with the most up-to-date developments in advanced packaging.

Nanocrystalline Titanium discusses the features of nanocrystalline titanium production by various SPD methods, also comparing their microstructure and properties. The authors characterize the physical, chemical and mechanical properties of ultrafine grained titanium, indicating which are crucial for their application. Titanium alloys are characterized by high specific strength combined with excellent corrosion resistance, whereas the mechanical properties of pure (or commercial purity - CP) titanium are much lower. SPD methods are proving to be an effective way to increase strength, even to a level typical for structural titanium alloys. This book is useful for academics and professionals studying the behavior of metallic materials.

Handbook of Non-Ferrous Metal Powders: Technologies and Applications, Second Edition, provides information on the manufacture and use of powders of non-ferrous metals that has taken place for many years in the area previously known as Soviet Russia. It presents the huge amount of knowledge and experience that has built up over the last fifty years. Originally published in Russia by several prominent scientists, researchers and engineers, this presents an update to the first book that includes sections on classification, properties, treatment methods and production. This updated edition contains new content on the powders, along with newer methods of 3D printing.

On the First Edition:

"The book is a success in providing a comprehensive introduction to the use of aluminum

structures . . . contains lots of useful information."
–Materials & Manufacturing Processes

"A must for the aluminum engineer. The authors are to be commended for their painstaking work."
–Light Metal Age

Technical guidance and inspiration for designing aluminum structures

Aluminum Structures, Second Edition demonstrates how strong, lightweight, corrosion-resistant aluminum opens up a whole new world of design possibilities for engineering and architecture professionals. Keyed to the revised Specification for Aluminum Structures of the 2000 edition of the Aluminum Design Manual, it provides quick look-up tables for design calculations; examples of recently built aluminum structures–from buildings to bridges; and a comparison of aluminum to other structural materials, particularly steel. Topics covered include:

• Structural properties of aluminum alloys
• Aluminum structural design for beams, columns, and tension members
• Extruding and other fabrication techniques
• Welding and mechanical connections
• Aluminum structural systems, including space frames, composite members, and plate structures
• Inspection and testing
• Load and resistance factor design
• Recent developments in aluminum structures

Metal Oxides in Energy Technologies provides, for the first time, a look at the wide range of energy applications of metal oxides. Topics covered include metal oxides materials and their applications in batteries, supercapacitors, fuel cells, solar cells, supercapacitors, and much more. The book is written by an experienced author of over 240 papers in peer-reviewed journals who was also been recognized as one of Thomson Reuter's "World's Most Influential Scientific Minds" in 2015. This book presents a unique work that is ideal for academic researchers and engineers.

Bonding Theory for Metals and Alloys, 2e builds on the success of the first edition by introducing new experimental data to each chapter that support the breakthrough "Covalon" Conduction Theory developed by Dr. Wang. Through the recognition of the covalent bond in coexistence with the 'free' electron band, the book describes and demonstrates how the many experimental observations on metals and alloys can all be reconciled. Subsequently, it shows how the individual view of metals and alloys by physicists, chemists and metallurgists can be unified. This book covers such phenomena as the Miscibility Gap between two liquid metals, phase equilibrium, superconductivity, superplasticity, liquid metal embrittlement, and corrosion. The author also introduces a new theory based on 'Covalon' conduction, which forms the basis for a new approach to the theory of superconductivity. Bonding Theory for Metals and Alloys, 2e is of interest to physical and theoretical chemists alongside engineers working in research and industry, as well as materials scientists, physicists, and students at the upper undergraduate and graduate level in these fields.

Tailored Thin Coatings for Corrosion Inhibition Using a Molecular Approach discusses the fundamentals and applications of various thin coatings for the inhibition of fouling and corrosion from a molecular perspective. It provides the reader with a fundamental understanding of why certain coatings perform better than others in a given environment. Surface analytical and electrochemical techniques in understanding the coating performance are emphasized throughout the book, providing readers with a useful reference on how to pursue a systematic corrosion inhibitor R&D program that involves the testing of coating performance using various, currently available, state-of-the-art laboratory techniques. Wherever relevant, environmental considerations of the discussed coatings' technologies are highlighted and discussed, with current and upcoming regulatory trends put forth by different governmental organizations.

This book presents guidelines on quantitative and qualitative measures of the geometric features and imperfections of welds to ensure that it meets the fatigue strength requirements laid out in the recommendations of the IIW (International Institute of Welding). Welds that satisfy these quality criteria can be assessed in accordance with existing IIW recommendations based on nominal stress, structural stress, notch stress or linear fracture mechanics. Further, the book defines more restrictive acceptance criteria based on weld geometry features and imperfections with increased fatigue strength. Fatigue strength for these welds is defined as S-N curves expressed in terms of nominal applied stress or hot spot stress. Where appropriate, reference is made to existing quality systems for welds.In addition to the acceptance criteria and fatigue assessment curves, the book also provides guidance on their inspection and quality control. The successful implementation of these methods depends on adequate training for operators and inspectors alike. As such, the publication of the present IIW Recommendations is intended to encourage the production of appropriate training aids and guidelines for educating, training and certifying operators and inspectors.

The volume contains more than 70 papers covering the important topics and issues in metallurgy today including papers as follows: keynote papers covering a tribute to David Robertson, workforce skills needed in the profession going forward, copper smelting, ladle metallurgy, process metallurgy and resource efficiency, new flash iron making technology, ferro-alloy electric furnace smelting and on the role of bubbles in metallurgical processing operations. Topics covered in detail in this volume include ferro-alloys, non-ferrous metallurgy, iron and steel, modeling, education, and fundamentals.

CONTENTS - 1. INTRODUCTION - PART 1: THE PROCESS - 2. FUNDAMENTALS OF IMPACT EXTRUSION - 3. EXTRUSION PRESSURE - 4. TOOLING FOR IMPACT EXTRUSION - 5. MATERIALS FOR TOOLS - 6. LUBRICATION - 7. HIGH ENERGY RATE FORMING - PART 2: THE PRODUCT - 8. FACTORS IN DESIGN - 9. ALUMINUM AND ALUMINUM ALLOYS - 10. LEAD, TIN, COLLAPSIBLE TUBES - 11. OTHER NONFERROUS METALS - 12. FERROUS METALS - BIBLIOGRAPHY - INDEX - Excerpt from Book (short): Preface - The impact or cold extrusion of metals is a ""chipless machining"" process that can greatly reduce costs of material and labor if properly applied. Within certain limitations in shape, some parts can be produced by this process that often require only trimming to length. On others, the secondary operations are reduced greatly over those required for several of the competing processes. Finally, certain components can be made that can be produced by no other method. Impact extrusion can be employed for the production of parts from a wide range of metallic materials. In commercial production at present are components produced from aluminum, copper, lead, magnesium, tin, zinc and their alloys and various steels. In the development stage are parts produced from less common metals, such as titanium and molybdenum. The aim of this book is to present a coordinated description of impact extrusion. Its purpose is to present the information required by an engineer to determine whether the process is applicable to his products, and to assist the metallurgist in selecting the metal to be used. The book is based on personal experience, talks, and correspondence with producers of components, and a search of the free-world technical literature. It is divided into two parts. The first deals with the underlying principles and the characteristics of the process; the second, with the metals being extruded and the products.

This book highlights the industrial potential and explains the physics behind laser metal deposition (LMD) technology. It describes the laser metal deposition (LMD) process with the help of numerous diagrams and photographs of real-world process situations, ranging from the fabrication of parts to the repair of existing products, and includes case studies from current research in this field. Consumer demand is moving away from standardized products to customized ones, and to remain competitive manufacturers require manufacturing processes that are flexible and able to meet consumer demand at low cost and on schedule. Laser metal deposition (LMD) is a promising alternative manufacturing process in this context. This book enables researchers and professionals in industry gain a better understanding of the LMD process, which they can then use in real-world applications. It also helps spur on further innovations.

Charge density analysis of materials provides a firm basis for the evaluation of the properties of materials. The design and engineering of a new combination of metals requires a firm knowledge of intermolecular features. Recent advances in technology and high-speed computation have made the crystal X-ray diffraction technique a unique tool for the determination of charge density distribution in molecular crystal. Methods have been developed to make experimental probes capable of unraveling the features of charge densities in the intra- and inter-molecular regions of crystal structures. In Metal and Alloy Bonding - An Experimental Analysis, the structural details of materials are elucidated with the X-ray diffraction technique. Analyses of the charge density and the local and average structure are given to reveal the structural properties of technologically important materials. Readers will gain a new understanding of the local and average structure of existing materials. The electron density, bonding, and charge transfer studies in Metal and Alloy Bonding - An Experimental Analysis contain useful information for researchers in the fields of physics, chemistry, materials science, and metallurgy. The properties described in these studies can contribute to the successful engineering of these technologically important materials.

Grain boundaries are important structural components of polycrystalline materials used in the vast majority of technical applications. Because grain boundaries form a continuous network throughout such materials, their properties may limit their practical use. One of the serious phenomena which evoke these limitations is the grain boundary segregation of impurities. It results in the loss of grain boundary cohesion and consequently, in brittle fracture of the materials. The current book deals with fundamentals of grain boundary segregation in metallic materials and its relationship to the grain boundary structure, classification and other materials properties.

This volume is greatly helpful to micro-machining and laser engineers as it offers obliging guidelines about the micro-channel fabrications through Nd:YAG laser beam micro-milling. The book also demonstrates how the laser beam micro-milling behaves when operating under wet conditions (under water), and explores what are the pros and cons of this hybrid technique. From the predictive mathematical models, the readers can easily estimate the resulting micro-channel size against the desired laser parametric combinations. The book considers micro-channels in three highly important research materials commonly used in aerospace industry: titanium alloy Ti-6Al-4V, nickel alloy Inconel 718 and aluminum alloy AA 2024. Therefore, the book is highly practicable in the fields of micro-channel heat exchangers, micro-channel aerospace turbine blades, micro-channel heat pipes, micro-coolers and micro-channel pulsating heat plates. These are frequently used in various industries such as aerospace, automotive, biomedical and micro-electronics.

This collection focuses on the characterization of minerals, metals, and materials as well as the application of characterization results on the processing of these materials. Papers cover topics such as clays, ceramics, composites, ferrous metals, non-ferrous metals, minerals, electronic materials, magnetic materials, environmental materials, advanced materials, and soft materials. In addition, papers covering materials extraction, materials processing, corrosion, welding, solidification, and method development are included. This book provides a current snapshot of characterization in materials science and its role in validating, informing, and driving current theories in the field of materials science. This volume will serve the dual purpose of furnishing a broad introduction of the field to novices while simultaneously serving to keep subject matter experts up-to-date.

This book entails the developments in the field of e-waste management with particular focus on urban mining, sustainability, and circular economy aspects. It further explains e-waste recycling technologies, supply chain aspects, e-waste disposal in IT industries including health and environmental effects of E-waste recycling processes and associated issues, challenges, and solutions. Further, it describes economic potential of resource recovery from e-waste. Features: Covers recent developments in e-waste management. Explores technological advancements such as nanotech from e-waste, MREW, fungal biotech and so forth. Reviews electronic component recycling aspects. Discusses implementation of circular economy in e-waste sector. Includes urban mining and sustainability aspects of e-waste. This book is aimed at graduate students and researchers in environmental engineering, waste management, urban mining, circular economy, waste processing, electronics, and telecommunication engineering, electrical and electronics engineering, and chemical engineering.