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Books > Professional & Technical > Industrial chemistry & manufacturing technologies > Metals technology / metallurgy
Based on the sintering conference held at the Pennsylvania State University, USA, this text presents advances in the application of sintering to the most important industrial materials. It offers results on both solid-state and microphase sintering as well as microstructure evolution, and introduces new applications, processes, materials and solutions to technical problems.
This volume focuses on the wealth of existing literature on physical metallurgy, and deals with materials in different states of order and the process of order evolution. It is a valuable reference by students and researchers in the field of materials science and metallurgy.
Unlike any other book, this practical and proven guide will provide you with a foundation for determining causes and remedies for warpage in titanium alloy part fabrication. It discusses methods for straightening titanium alloy and describes criterion for selecting the most appropriate straightening process. You'll never have to fight distortion or throw away warped titanium parts again! FEATURES
Creep and Creep Rupture of Metals is devoted to the fundamental description of the phenomenon of creep which occurs widely in high-temperature deformation of metals. Special attention is paid to the analysis of long-term strength, which characterizes the stress at which the metal does not fail after a predetermined time. The author details experimental and theoretical results obtained by Soviet and Russian scientists that are absent in currently available publications and demonstrates analytical methods and approaches to achieve long term strength in Metals.
This book examines the ways in which aluminium and its alloys satisfy the requirements of civil engineering structures and the applications in which they compete with steel. The first chapter presents aluminium alloys from the metallurgical and technological points of view which helps the engineer to understand the different designations and fabrication processes of alloys. In the second chapter aluminium alloys are presented as structural materials, the main differences from steel being emphasized from both the mechanical and cross-sectional properties points of view. The third chapter is devoted to specification aspects and provides the general lines of different international codes on safety, load and design criteria. Chapters four and five provide methods of analysis of welded connections and bolted connections, respectively, together with the presentation of different types of joint. Strength of members is examined in chapter six. References are provided at the end of each chapter. In this second edition, completely new chapters on fatigue design and fire resistance are included, and the chapter on stability is divided in two to take account of the new coverage of cylindrical
Spawned by growing interest in ultrasonic technology and new developments in ultrasonic melt processing, the Second Edition of Ultrasonic Treatment of Light Alloy Melts discusses use of ultrasonic melt treatment in direct-chill casting, shape casting, rapid solidification, zone refining, and more, exploring the effects of power ultrasound on melt degassing, filtration, and refinement in aluminum and magnesium alloys. The fully revised and restructured Second Edition: Contains new, in-depth coverage of composite and nanocomposite materials Provides a historical review of the last century of ultrasonic applications to metallurgy Emphasizes the fundamentals, mechanisms, and applications of ultrasonic melt processing in different light-metal technologies Features new chapters on ultrasonic grain refinement, refinement of primary solid phases, and semi-solid processing of billets with nondendritic structure Includes significant updates reflecting results obtained over the past two decades on different scales, from laboratory to full-scale industrial implementations Complete with many new figures and examples, Ultrasonic Treatment of Light Alloy Melts, Second Edition delivers a comprehensive treatise on ultrasonic melt processing and cavitation, presenting essential guidelines for practical use and further development of the technology.
Hailed instantly as the definitive field reference, the first edition of Metallurgical Failures in Fossil Fired Boilers provided a comprehensive catalog of the types of metallurgical failures common to boilers. Using actual case histories of boiler shutdowns, the book documented, as no existing text did, the full range of causes of boiler tube failure - providing a blueprint for cutting maintenance costs and upgrading the efficiency and reliability of any power plant operation. Reflecting the heightened focus throughout the industry on boiler-tube failure analysis, this expanded Second Edition sheds light on the latest innovative insights and solutions highlighting the field. The new edition now features material on fluid dynamics, heat transfer, and stress calculations, essential requirements of boiler design. For added relevance, this edition includes important information on making material-condition and end-of-life assessments for plant equipment being used beyond its original design expectations. Also included is up-to-date information on the higher temperature ranges now experienced by boilers. An expanded listing of boiler equipment as well as new case studies examining an even wider, more current range of problems makes the book more useful than ever. Yet, the Second Edition retains the structure and practical tone of its successful forerunner. Readers will again find detailed and expert analysis of the full range of metallurgical failures common to boilers - from corrosion, high-temperature related phenomena, welding problems, fabrication defects, to changes in microstructure, oxidation, exfoliation, decarburization, and more. Specific real-world examples of each of the causesof failure are provided, along with full operating details of the particular unit at the time of rupture. In addition, the fundamentals of elementary metallurgy are clearly presented, enabling even non metallurgists to fully grasp the analyses of the examples given. Not only is the significance of metallurgy in boiler design made clear, the new updated edition also illustrates the key mechanical engineering aspects of the design process as well. Underscoring, with practical specifics, the importance of preventative design techniques, the Second Edition is an incomparable handbook to building more failure-resistant boiler and heat-transfer equipment. Basic to the maintenance and success of any power plant operation in the 1990s, Metallurgical Failures in Fossil Fired Boilers, Second Edition is destined to become the undisputed staple of the professional's library or drafting board.
This second edition of Design of Structural Steelwork presents the essential design aspects of steel as a structural material. It has been carefully revised and updated to provide a modern introduction to the subject, assuming only a basic knowledge of structural analysis and solid mechanics.
This unique reference analyzes available information on the corrosion resistance of zinc and its alloys both as solid materials and as coatings on steel-detailing the corrosion resistance of zinc in atmospheric, aqueous, underground, and chemical environments. Illustrates the numerous benefits of zinc and duplex coatings-presenting practical case histories of their use Describing various kinds of corrosion, including bimetallic, crevice, and intergranular attack, Corrosion Resistance of Zinc and Zinc Alloys explains the methods to apply protective coatings such as hot dipping, eletroplating, thermal spraying, mechanical coating, and painting discusses cathodic protection using sacrificial zinc anodes instead of a coating examines the corrosive effects of hard and soft tap water (hot and cold), temperate and tropical seawater, and tidal and splash zones investigates the influence of urban, industrial, marine, rural, and tropical atmospheric variables on zinc corrosion considers other major corrosion interests such as inorganic chemicals and their aqueous solutions, organic materials, fuels, concretes, cements, plaster, and bitumen assesses the significance of various corrosion tests offers advice on the cleaning of zinc surfaces and more
Provides coverage of dispersion-hardened and fibre-reinforced alloys, addressing principal mechanisms, processing and applications. Mechanical behaviour based on dislocation theory and elastic-plastic mechanics is dealt with and data on advanced composites are provided.
Control of Microstructures and Properties in Steel Arc Welds provides an overview of the most recent developments in welding metallurgy. Topics discussed include common welding processes, the thermal cycle during welding, defects that may occur during the welding process, the metallurgy of the material, metallurgical processes in the heat-affected zone and the fused metal, and the relationship between microstructures and mechanical properties. The book's final chapter presents examples of welded joints, illustrating how modern theories are capable of predicting the microstructure and properties of these joints. This book is an excellent resource for welding engineers, metallurgists, materials scientists, and others interested in the subject.
This unique book presents an in-depth analysis of all the emerging
ironmaking processes, supplementing the conventional blast furnace
method. Various processes for producing solid and liquid iron are
discussed, including important features such as process outline,
techno-economics, and process fundamentals. The present global
status of each process is examined, projections for the future are
made, and processes are compared.
This book deals with the physical processes used for the separation of secondary metals from waste sources. The introduction briefly considers the history of the secondary metals industries, defines the terms used in materials recycling and discusses the potential for resource recovery and improved processing. A comprehensive survey is given of the unit operations employed for metals recovery and reclamation, and this is followed by detailed descriptions of processes used to treat fragmentized metal wastes and granulated metal wastes. The final chapter reviews the processing of urban wastes for metals recovery, and gives details of modern plants and practices. The volume aims to bring together technical information on metals recovery from a wide range of sources in order to give a unified review of an important engineering and environmental topic.
This reference is dedicated to the problem of time-temperature stability of amorphous (non-crystalline) metal alloys with strongly nonequilibrium structure and unique physical and mechanical properties that are obtained by quenching from the melt at a rate that exceeds one millions of degrees c.o.s. second. As a stability test, the behavior of the plasticity of amorphous alloys is studied. The book examines the fundamental characteristics of amorphous alloys, the basic laws of structural relaxation, generalized information about the phenomenon of the ductile-brittle transition (temper embrittlement), the development of physically justified methods of predicting the stability of the properties, and provides information about the attempts of controlling the structure for the purpose of suppressing or deceleration of the ductile-brittle transition and, as a consequence, increasing the temperature and temporal stability of the amorphous state.
A reference that offers comprehensive discussions on every important aspect of aluminum bonding for each level of manufacturing from mill finished to deoxidized, conversion coated, anodized, and painted surfaces and provides an extensive, up-to-date review of adhesion science, covering all significa
Material is the mother of innovation and it is through skill that innovations are brought about. This core thesis that is developed in this book identifies skill as the linchpin of - and missing link between - studies on craft, creativity, innovation, and material culture. Through a detailed study of early bronze age axes the question is tackled of what it involves to be skilled, providing an evidence based argument about levels of skill. The unique contribution of this work is that it lays out a theoretical framework and methodology through which an empirical analysis of skill is achievable. A specific chaine operatoire for metal axes is used that compares not only what techniques were used, but also how they were applied. A large corpus of axes is compared in terms of what skills and attention were given at the different stages of their production. The ideas developed in this book are of interest to the emerging trend of 'material thinking' in the human and social sciences. At the same time, it looks towards and augments the development in craft-studies, recognising the many different aspects of craft in contemporary and past societies, and the particular relationship that craftspeople have with their material. Drawing together these two distinct fields of research will stimulate (re)thinking of how to integrate production with discussions of other aspects of object biographies, and how we link arguments about value to social models.
Plastic Deformation of Nanostructured Materials offers comprehensive analysis on the most important data and results in the field of materials strength and mechanics. This reference systematically examines the special features of the mechanical behavior and corresponding structural mechanisms of crystal structure defects with grain sizes that range from meso- to micro- levels.
The book covers the development of new technologies for the joining of TiAl alloys that result in sound bonds obtained in less demanding conditions. It discusses joint processing, microstructural and mechanical characterization, and summarizes developments in new approaches to the joining of TiAl alloys using advanced characterization techniques.
The second edition of the Handbook of Induction Heating reflects the number of substantial advances that have taken place over the last decade in theory, computer modeling, semi-conductor power supplies, and process technology of induction heating and induction heat treating. This edition continues to be a synthesis of information, discoveries, and technical insights that have been accumulated at Inductoheat Inc. With an emphasis on design and implementation, the newest edition of this seminal guide provides numerous case studies, ready-to-use tables, diagrams, rules-of-thumb, simplified formulas, and graphs for working professionals and students.
This book serves both as a textbook and a scientific work. As a textbook, the work gives a clear, thorough and systematic presentation of the fundamental postulates, theorems and principles and their applications of the classical mathematical theories of plasticity and creep. In addition to the mathematical theories, the physical theory of plasticity, the book presents the Budiansky concept of slip and its modification by M. Leonov. Special attention is given to the analysis of the advantages and shortcomings of the classical theories. In its main part, the book presents the synthetic theory of irreversible deformations, which is based on the mathematical Sanders flow plasticity theory and the physical theory, the Budiansky concept of slip. The main peculiarity of the synthetic theory is that the formulae for both plastic and creep deformation, as well their interrelations, can be derived from the single constitutive equation. Furthermore, the synthetic theory, as physical one, can take into account the real processes that take place in solids at irreversible deformation. This widens considerably the potential of the synthetic theory. In the framework of the synthetic theory such problems as creep delay, the Hazen-Kelly effect, the deformation at the break of the load trajectory, the influence of the rate of loading on the stress-strain diagram, creep at the changes of load, creep at unloading and reversed creep, have been analytically described. In the last chapter, the book shows the solution of some contemporary problems of plasticity and creep: Creep deformation at cyclic abrupt changes of temperature, The influence of irradiation on the plastic and creep deformation, Peculiarities of deformation at the phase transformation of some metals.
Written by recognized leaders in this dynamic and rapidly expanding field, Indium Nitride and Related Alloys provides a clear and comprehensive summary of the present state of knowledge in indium nitride (InN) research. It elucidates and clarifies the often confusing and contradictory scientific literature to provide valuable and rigorous insight into the structural, optical, and electronic properties of this quickly emerging semiconductor material and its related alloys. Drawing from both theoretical and experimental perspectives, it provides a thorough review of all data since 2001 when the band gap of InN was identified as 0.7 eV. The superior transport and optical properties of InN and its alloys offer tremendous potential for a wide range of device applications, including high-efficiency solar cells and chemical sensors. Indeed, the now established narrow band gap nature of InN means that the InGaN alloys cover the entire solar spectrum and InAlN alloys span from the infrared to the ultraviolet. However, with unsolved problems including high free electron density, difficulty in characterizing p-type doping, and the lack of a lattice-matched substrate, indium nitride remains perhaps the least understood III-V semiconductor. Covering the epitaxial growth, experimental characterization, theoretical understanding, and device potential of this semiconductor and its alloys, this book is essential reading for both established researchers and those new to the field.
Adsorption and desorption in solution play significant roles in separations, detoxification of waste streams, in purification, chromatography, heterogeneous catalysis, metabolism of medicinal drugs, and beyond. Metal-Organic Frameworks (MOFs) are well-ordered 3-dimensional hybrid organic-inorganic polymers which contain metal cations and the structure-building organic "linker" units. Mesoporous MOFs with pore sizes 2-50 nm are particularly suitable for adsorption and adsorption-based separations of large molecules of organic and bio-organic compounds. Thousands of organic compounds and, in particular, aromatic and heterocyclic compounds are widely used as feedstock for industrial chemical synthesis, as fine chemicals, major components of liquid fossil fuels, dyestuffs, industrial solvents, agricultural chemicals, medicinal drugs, pharmaceuticals and personal care products (PPCPs), and active pharmaceutical ingredients (APIs). There is a strong interest towards synthesis, characterization and studies of both known and newly synthesized mesoporous MOFs for adsorption in solution to achieve the high adsorption capacity, selectivity, and the possibility of multiple regeneration of "spent" sorbent. This book covers experimental fundamental research on using mesoporous MOFs in emerging applications of major industrial, environmental and academic importance, especially purification of water and liquid fossil fuels and in advanced biomedical technologies.
Drawing on state-of-the-art research results, Resistance Welding: Fundamentals and Applications, Second Edition systematically presents fundamental aspects of important processes in resistance welding and discusses their implications on real-world welding applications. This updated edition describes progress made in resistance welding research and practice since the publication of the first edition. New to the Second Edition: Significant addition of the metallurgical aspects of materials involved in resistance welding, such as steels, aluminum and magnesium alloys, zinc, and copper Electric current waveforms commonly used in resistance welding, including single-phase AC, single-phase DC, three-phase DC, and MFDC Magnesium welding in terms of cracking and expulsion The effect of individual welding parameters 2-D and 3-D lobe diagrams New materials for the ultrasonic evaluation of welds, including A-scan, B-scan, and in-line A-scan The book begins with chapters on the metallurgical processes in resistance spot welding, the basics of welding schedule selection, and cracking in the nugget and heat-affected zone of alloys. The next several chapters discuss commonly conducted mechanical tests, the monitoring and control of a welding process, and the destructive and nondestructive evaluation of weld quality. The authors then analyze the mechanisms of expulsion-a process largely responsible for defect formation and other unwanted features-and explore an often overlooked topic in resistance welding-related research: the influence of mechanical aspects of welding machines. The final chapters explain how to numerically simulate a resistance welding process and apply statistical design and analysis approaches to welding research. To obtain a broad understanding of this area, readers previously had to scour large quantities of research on resistance welding and essential related subjects, such as statistical analysis. This book collects the necessary information in one source for students, researchers, and practitioners in the sheet metal industry. It thoroughly reviews state-of-the-art results in resistance welding research and gives you a solid foundation for solving practical problems in a scientific and systematic manner.
Using a mold for centrifugal casting as an example, discusses the types of apparatus and tools that are commonly affected by thermal fatigue during industrial processes, and examines the various factors that lead to such failure. Focuses on the performance of particular industrial components under d
Summarizes information on all aspects of metallic zinc and gives references to additional source material, including major books and reviews. At the heart of the reference are 16 chapters that cover coatings and electrochemical protection of steel by zinc. Other chapters address: occurrence and prod |
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