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Books > Professional & Technical > Industrial chemistry & manufacturing technologies > Metals technology / metallurgy
This book discusses the intelligent optimization and control of complex metallurgical processes, including intelligent optimization and control of raw-material proportioning processes, coking process, and reheating furnaces; intelligent control of thermal state parameters in sintering processes; and intelligent decoupling control of gas collection and mixing-and-pressurization processes. The intelligent control and optimization methods presented were originally applied to complex metallurgical processes by the authors, and their effectiveness and their advantages have been theoretically proven and demonstrated practically. This book offers an up-to-date overview of this active research area, and provides readers with state-of-the-art methods for the control of complex metallurgical processes.
Iron Ore: Mineralogy, Processing and Environmental Issues summarizes recent, key research on the characterization of iron ores, including important topics such as beneficiation (separation and refining), agglomeration (e.g., production of pellets or powders), blast furnace technology for smelting, and environmental issues relating to its production. The text is an ideal reference on the topic during a time when iron ore production has increased significantly, driven by increasing demand from countries such as India and China.
Computational Materials Engineering: Achieving High Accuracy and Efficiency in Metals Processing Simulations describes the most common computer modeling and simulation techniques used in metals processing, from so-called "fast" models to more advanced multiscale models, also evaluating possible methods for improving computational accuracy and efficiency. Beginning with a discussion of conventional fast models like internal variable models for flow stress and microstructure evolution, the book moves on to advanced multiscale models, such as the CAFE method, which give insights into the phenomena occurring in materials in lower dimensional scales. The book then delves into the various methods that have been developed to deal with problems, including long computing times, lack of proof of the uniqueness of the solution, difficulties with convergence of numerical procedures, local minima in the objective function, and ill-posed problems. It then concludes with suggestions on how to improve accuracy and efficiency in computational materials modeling, and a best practices guide for selecting the best model for a particular application.
Future Development of Thermal Spray Coatings discusses the latest developments and research trends in the thermal spray industry. The book presents a timely guide to new applications and techniques. After an introduction to thermal spray coatings by the editor, Part One covers new types and properties of thermal spray coatings. Chapters look at feedstock suspensions and solutions, the application of solution precursor spray techniques to obtain ceramic films and coatings, cold spray techniques and warm spray technology amongst others. Part Two of the book moves on to discuss new applications for thermal spray coatings such as the use of thermal spray coatings in environmental barrier coatings, thermal spray coatings in renewable energy applications and manufacturing engineering in thermal spray technologies by advanced robot systems and process kinematics.
Finite Element Analysis of Weld Thermal Cycles Using ANSYS aims at educating a young researcher on the transient analysis of welding thermal cycles using ANSYS. It essentially deals with the methods of calculation of the arc heat in a welded component when the analysis is simplified into either a cross sectional analysis or an in-plane analysis. The book covers five different cases involving different welding processes, component geometry, size of the element and dissimilar material properties. A detailed step by step calculation is presented followed by APDL program listing and output charts from ANSYS. Features: Provides useful background information on welding processes, thermal cycles and finite element method Presents calculation procedure for determining the arc heat input in a cross sectional analysis and an in-plane analysis Enables visualization of the arc heat in a FEM model for various positions of the arc Discusses analysis of advanced cases like dissimilar welding and circumferential welding Includes step by step procedure for running the analysis with typical input APDL program listing and output charts from ANSYS.
MXene, a two-dimensional (2D) transition metal carbide, nitride, and carbonitride, was discovered in 2011. MXene has great potential as a cocatalyst in the field of photocatalysis due to its unique properties and structure. MXene-Based Photocatalysts: Fabrication and Applications introduces readers to the fundamentals, preparation, microstructure characterization, and a variety of applications of MXene-based photocatalysts. The book is a comprehensive reference for MXene materials and provides an overview of the current literature on MXene-based photocatalysts. FEATURES Discusses preparation methods of MXenes Describes the morphology and microstructure of MXenes Offers strategies for fabricating MXene-based photocatalysts Details the reaction mechanism of MXene-based photocatalysts Covers applications in photocatalytic water-splitting, photocatalytic CO2 reduction, photocatalytic degradation, photocatalytic nitrogen fixation, and photocatalytic H2O2 production This book serves as an invaluable guide for advanced students, industry professionals, professors, and researchers in the field of materials science and engineering, photocatalysis, energy, and environmental applications.
Superconductivity and Magnetism in Skutterudites discusses superconducting and magnetic properties of a class of materials called skutterudites. With a brief introduction of the fundamental structural features of skutterudites, the book then provides a detailed assessment of the superconducting and magnetic properties, focusing particularly on the rare earth-filled skutterudites where a plethora of fascinating properties and ground states is realized due to interactions of the filler species with the framework ions. Such interactions underpin the exciting forms of superconductivity and magnetism, most notably realized in the exotic heavy fermion superconductor of composition PrOs4Sb12. The two main topics of superconductivity and magnetism are provided with a concise introduction of superconducting and magnetic properties so that a reader can appreciate and understand the main arguments in the text. This book would appeal to graduate students, postdoctoral students, and anyone interested in superconducting and magnetic properties of a large family of minerals called skutterudites. Key Features: * Gives a thorough account of the superconducting and magnetic properties of skutterudites. * Each topic is accompanied by introductory sections to assist in the understanding of the text. * Supported by numerous figures and all key references.
Having a solid understanding of materials recycling is of high importance, especially due to the growing use of composites in many industries and increasingly strict legislation and concerns about the disposal of composites in landfills or by incineration. Recycling of Plastics, Metals, and Their Composites provides a comprehensive review of the recycling of waste polymers and metal composites. It provides the latest advances and covers the fundamentals of recycled polymers and metal composites, such as preparation, morphology, and physical, mechanical, thermal, and flame-retardancy properties. FEATURES Offers a state-of-the-art review of the recycling of polymer composites and metal composites for sustainability Describes a life-cycle analysis to help readers understand the true potential value and market for these recycled materials Details potential applications of recycled polymer and metal composites Includes the performance of natural fiber-reinforced recycled thermoplastic polymer composites under aging conditions and the recycling of multi-material plastics Covers recycling technologies, opportunities, and challenges for polymer-matrix composites This book targets technical professionals in the metal and polymer industries as well as researchers, scientists, and advanced students. It is also of interest to decision makers at material suppliers, recycled metal and polymer product manufacturers, and governmental agencies working with recycled metal and polymer composites.
The greatest usefulness of this book lies in the fact that all necessary information and data has been included in one volume, making it possible for the workman to use one source for securing a knowledge of both principle and practice, preparation and finishing of the work, and both large and small repair work as well as manufacturing methods used in metal working. Fully illustrated.
Supramolecular chemistry, "the chemistry beyond the molecule", is a fascinating realm of modern science. The design of novel supramolecular structures, surfaces, and techniques are at the forefront of research in different application areas, including corrosion and biofouling protection. A team of international experts provide a comprehensive view of the applications and potential of supramolecular chemistry in corrosion and biofouling prevention. Chapter topics include types and fundamentals of supramolecules, supramolecular polymers and gels, host-guest inclusion compounds, organic-inorganic hybrid materials, metallo-assemblies, cyclodextrins, crown ethers, mesoporous silica and supramolecular structures of graphene and other advances. Additional Features include: Focuses on different aspects of supramolecular chemistry in corrosion and biofouling prevention. Comprehensively covers supramolecular interactions that can provide better corrosion and biofouling protection. Provides the latest developments in self-healing coatings. Explores recent research advancements in the suggested area. Includes case studies specific to industries. The different supramolecular approaches being investigated to control corrosion and biofouling are gathered in one well-organized reference to serve senior undergraduate and graduate students, research students, engineers, and researchers in the fields of corrosion science & engineering, biofouling, and protective coatings.
Presents holistic approach for urban mining considering varied types of wastes Describes contemporary integrated approaches for waste management with specific case studies Provides technical, social, and environmental aspects of solid and liquid wastes Considers aspects of sustainability and circular bioeconomy Incorporates case studies on water and wastewater management
Powder metallurgy, commonly designated by its initial letters asPM or PM, may be defined as the production of useful artefacts from metal powder without passing through the molten state. This introductory text examines the processes by which these powders are produced, and explores their behaviour in the subsequent consolidation stages. An outline of the sequence of operations following the manufacture of the powder in various forms is then described in the text. There are also selected case studies, details of porous PM components and wrought PM products, and other specialities.
The sub-series Ternary Alloy Systems of the Landolt-Boernstein New Series provides reliable and comprehensive descriptions of the materials constitution, based on critical intellectual evaluations of all data available at the time and it critically weights the different findings, also with respect to their compatibility with today's edge binary phase diagrams. Selected are ternary systems of importance to alloy development and systems which gained in the recent years otherwise scientific interest. In one ternary materials system, however, one may find alloys for various applications, depending on the chosen composition. Reliable phase diagrams provide scientists and engineers with basic information of eminent importance for fundamental research and for the development and optimization of materials. So collections of such diagrams are extremely useful, if the data on which they are based have been subjected to critical evaluation, like in these volumes. Critical evaluation means: there where contradictory information is published data and conclusions are being analyzed, broken down to the firm facts and re-interpreted in the light of all present knowledge. Depending on the information available this can be a very difficult task to achieve. Critical evaluations establish descriptions of reliably known phase configurations and related data.
Applies the principles of chemistry, microbiology, and metallurgy to help readers reliably determine the mechanistic cause of corrosion damage and failures and select appropriate methods for mitigating future corrosion incidents Presents up-to-date advances in molecular technologies and their application to corrosion failure investigations Offers specific guidelines for conducting MIC failure analyses and case studies to illustrate their application Gives state-of-the-art information on MIC analytical tools and methods
Discusses advances in the computation of phase diagrams Offers expanded treatment of eutectic solidification with practical examples and new coverage of ternary phase diagrams, covering the concepts of orthoequilibrium and paraequilibrium Updates discussion of bainite transformation to reflect current opinions Includes new case studies covering grain refiners in aluminium alloys, additive manufacturing, thin film growth, important aerospace Al-Li alloys, and quenched and partitioned steels, and metastable austenitic stainless steels. Each chapter now begins with a list of key concepts, includes simpler illustrative exercises with relevance to real practical applications, and references to scientific publications updated to reflect experimental and computational advances in metallurgy
Biomass and Carbon Fuels in Metallurgy presents contemporary and new insights into the use of carbonaceous (Biomass) fuels in the metallurgical sector. The authors describe application of these fuels in different technological processes to produce pig iron, steel and ferroalloys. Emphasis is placed on biomass and its metallurgical utilization. Coverage includes the specification of fuels, their classification and the characteristics of their basic properties. The use of carbonaceous fuels in the production of various kinds of agglomerates (ferriferous, manganese and metalized) is also covered. Key Features: Provides a comprehensive view of carbonaceous fuels in various metallurgy processes Details experiments conducted on the use of traditional and alternative (biomass) carbonaceous fuels for the production of agglomerates. Demonstrates that the energy potential of biomass can also be successfully used in pyrometallurgical processes Describes applications of biomass-based fuels in different technological processes for the production of pig iron, steel and ferroalloys. Coverage includes the specification of fuels, their classification and the characteristics of their basic properties.
This book summarizes the results of experimental work on the development of technologies for the manufacture of sour service line pipe steels. It presents the latest theories on the mechanisms of cracking and factors affecting fracture resistance in H2S-containing media of low-alloy pipe steels. The authors propose methods for improving the quality of continuously cast slabs and show the effect of the chemical composition on the microstructure and properties of rolled plates for pipes. Considerable attention is paid to the metallurgical aspects of microstructure formation and its mechanical properties, as well as the enhancement and cracking resistance of sour service sheets under thermomechanical rolling with accelerated cooling. In brief, the book presents a cutting-edge overview of sour service sheet and pipe production.
Africa's dire need to industrialize is universally acknowledged and it is evident that the continent's vast mineral resources can catalyze that industrialization. This requires the promotion of local beneficiation and value addition of minerals to yield materials on which modern Africa's industry and society can rely. This book is, therefore, about transforming Africa's comparative advantages in minerals into the continent's competitive edge regarding materials. Mineral beneficiation and value addition form the basis and provide opportunities for mineral-driven Africa's industrialization. The scope of the book is three-fold with inter-connected relationships: Information, Technical, and Policy oriented. It will be a useful reference material for mining undergraduate students on beneficiation and value addition of each of the minerals found in Africa. The book, while presenting a broad overview of beneficiation and value addition of Africa's minerals, provides crucial starting material for postgraduate research students and R&D institutions who wish to delve into more advanced methods of extraction and utilization of mineral-derived materials that are in Africa for the purpose of industrialization of the continent.
Up-to-date coverage of vanadium research--in two accessible, self-contained volumes Vanadium in the Environment brings together the contributions of leading experts on the chemical and toxicological aspects of vanadium exposure and its effects on aquatic and terrestrial environments, human health, and wildlife. This initial volume focuses on chemistry and biochemistry, while Part Two concentrates on health effects and toxicology in living organisms. Topics in this first volume include:
This book gathers selected papers from the Chinese Materials Conference 2018 (CMC2018) held in Xiamen City, Fujian, China, on July 12-16, 2018. The Chinese Materials Conference (CMC) is the Chinese Materials Research Society's most important conference series and has been held annually since the early 1990s. The 2018 edition consisted of 32 domestic symposia, 2 international symposia and 1 international materials forum. This proceedings book covers the fields of powder metallurgy, advanced aluminum alloys, advanced magnesium alloys, superalloys, metal matrix composites, space materials science and technology, as well as nanoporous metal materials, and presents recent original research findings from more than 300 research groups at various universities and research institutes.
The book covers all types of advanced high strength steels ranging from dual-phase, TRIP. Complex phase, martensitic, TWIP steels to third generation steels, including promising candidates as carbide free bainitic steels, med Mn and Quenching & Partitioning processed steels. The author presents fundamentals of physical metallurgy of key features of structure and relationship of structure constituents with mechanical properties as well as basics of processing AHSS starting from most important features of intercritical heat treatment, with focus on critical phase transformations and influence of alloying and microalloying. This book intends to summarize the existing knowledge to show how it can be utilized for optimization and adaption of steel composition, processing, and for additional improvement of steel properties that should be recommended to engineering personal of steel designers, producers and end users of AHSS as well as to students of colleges and Universities who deal with materials for auto industry.
The importance of electric arc furnace steelmaking is evident from the escalated world production seen in steel industry. This book presents systematic and complete details on the current state of knowledge about metallurgical processes carried out in the electric arc furnace. It includes principles of construction of electric arc furnaces, applied construction solutions, and their operations (together with auxiliary/supportive devices). Modern technologies of melting of various grades steel are detailed, considering the participation of secondary metallurgy including theoretical backgrounds of chemical processes and reactions. It contains theoretical analysis and results of laboratory, model, and industrial tests. Features: Covers the practical aspects of electric arc furnace steelmaking including technological process. Discusses the operation issues of an electric arc furnace in a technical and technological context. Presents a systematic and complete knowledge about relevant construction solutions and metallurgical processes. Includes practical industrial benchmark indicators in the scope of equipment and technology. Analyses practical case studies from industry. This book aims at researchers, professionals and graduate students in Metallurgical Engineering, Materials Science, Electric Power Supply, Environmental Engineering, and Mechanical Engineering.
This book presents the fundamentals of iron and steel making, including the physical chemistry, thermodynamics and key concepts, while also discussing associated problems and solutions. It guides the reader through the production process from start to finish, covers the raw materials, and addresses the types of processes and reactions involved in both conventional and alternative methods. Though primarily intended as a textbook for students of metallurgical engineering, the book will also prove a useful reference for professionals and researchers working in this area.
Because lithium is the least dense elemental metal, materials scientists and engineers have been working for decades to develop a commercially viable aluminum-lithium (Al-Li) alloy that would be even lighter and stiffer than other aluminum alloys. The first two generations of Al-Li alloys tended to suffer from several problems, including poor ductility and fracture toughness; unreliable properties, fatigue and fracture resistance; and unreliable corrosion resistance. Now, new third generation Al-Li alloys with significantly
reduced lithium content and other improvements are promising a
revival for Al-Li applications in modern aircraft and aerospace
vehicles. Over the last few years, these newer Al-Li alloys have
attracted increasing global interest for widespread applications in
the aerospace industry largely because of soaring fuel costs and
the development of a new generation of civil and military aircraft.
This contributed book, featuring many of the top researchers in the
field, is the first up-to-date international reference for Al-Li
material research, alloy development, structural design and
aerospace systems engineering.
Powder metallurgy (PM) is a popular metal forming technology used
to produce dense and precision components. Different powder and
component forming routes can be used to create an end product with
specific properties for a particular application or industry.
Advances in powder metallurgy explores a range of materials and
techniques used for powder metallurgy and the use of this
technology across a variety of application areas. |
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