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Books > Professional & Technical > Industrial chemistry & manufacturing technologies > Metals technology / metallurgy
This monograph provides a field-proven approach to analyze industrial production with a cross-company scope as well as regarding all hierarchical system levels of manufacturing enterprises. The book exemplifies this approach in the context of aluminum die casting, and presents a set of measures which allow a 30 percent energy reduction along the value chain. The target audience primarily comprises researchers and experts in the field but the book may also be beneficial for graduate students.
This book deals with the properties and behavior of carbon at high temperatures. It presents new methods and new ways to obtain the liquid phase of carbon. Melting of graphite and the properties of liquid carbon are presented under stationary heat and pulse methods. Metal like properties of molten graphite at high initial density are indicated. A new possible transition of liquid carbon from metal to nonmetal behavior much above the melting point is mentioned. Methodical questions of pulse heating, in particular the role of pinch-pressure in receiving a liquid state of carbon, are discussed. The reader finds evidence about the necessity of applying high pressure (higher than 100 bar) to melt graphite (melting temperature 4800+/-100 K). The reader can verify the advantage of volume pulse electrical heating before surface laser heating to study the physical properties of carbon, including enthalpy, heat capacity, electrical resistivity and temperature. The advantages of fast heating of graphite by pulsed electric current during a few microseconds are shown. The data obtained for the heat capacity of liquid carbon under constant pressure and constant volume were used to estimate the behavior at temperatures much higher 5000 K.
The book covers all types of advanced high strength steels ranging from dual-phase, TRIP. Complex phase, martensitic, TWIP steels to third generation steels, including promising candidates as carbide free bainitic steels, med Mn and Quenching & Partitioning processed steels. The author presents fundamentals of physical metallurgy of key features of structure and relationship of structure constituents with mechanical properties as well as basics of processing AHSS starting from most important features of intercritical heat treatment, with focus on critical phase transformations and influence of alloying and microalloying. This book intends to summarize the existing knowledge to show how it can be utilized for optimization and adaption of steel composition, processing, and for additional improvement of steel properties that should be recommended to engineering personal of steel designers, producers and end users of AHSS as well as to students of colleges and Universities who deal with materials for auto industry.
The aim of this book is to present foundational research on the nano-crystallization, high-temperature modification, micro-structure evolution and plastic deformation induced by laser shock processing. In this regard, the focus is on heat-resistant steel, aluminum alloy, Ti alloys and Ni-based alloys, offering valuable scientific insights into the industrial applications of laser shock processing (LSP) technology. The book addresses various topics, i.e., the formation mechanism and productivity improvement of nano-crystalline diamond by laser processing, the surface integrity and fatigue lives of heat-resistant steels, Ti alloys and Ni-based alloys after LSP with different processing parameters, tensile properties and fractural morphology after LSP at different temperatures, strain-rates and grain refinement mechanisms based on the micro-structure evolution. Moreover, the effect of heating temperature and exposure time on stress thermal relaxation and the influence of compressive stress on the stress intensity factor of hole-edge cracks by high strain rate laser shock processing are also analyzed. A new type of statistical data model to describe the fatigue cracking growth with limited data is proposed based on the consideration of the effects of fracture growth on the reliability and confidence level. This book is intended for researchers, engineers and postgraduates in the fields of nanotechnology and micro-engineering who are interested in the partial or overall strengthening of materials, especially those with a focus on surface integrity and fatigue life.
This book presents selected research papers of the AIMTDR 2014 conference on application of laser technology for various manufacturing processes such as cutting, forming, welding, sintering, cladding and micro-machining. State-of-the-art of these technologies in terms of numerical modeling, experimental studies and industrial case studies are presented. This book will enrich the knowledge of budding technocrats, graduate students of mechanical and manufacturing engineering, and researchers working in this area.
This volume by Michael SchA1/4tze, a world leader in this area of research, is the first volume to be published in the series. The formation of oxide layers is one of the most important areas of corrosion science and the author brings together for the first time in an English language text, work which has, until now, remained scattered. Contents: Basic Requirements for the Protective Action of Oxide Scales; Development of Oxide Scales in High Temperature Technology; Mechanical Stresses in Oxide Scales and their Causes; Deformation Behaviour and Deformation Mechanisms in Oxides; Damage to the Oxide Scale Resulting from Mechanical Stresses; Healing of Oxide Scale Damage; Depletion by Oxidation and Crack Healing of Alloying Elements forming Protective Scales. This book is invaluable for researchers working on the formation and behaviour of oxide layers, for those working on the storage, transport and use of corrosive materials and for industrial chemists, engineers, defence and materials scientists. The Institute of Corrosion and Wiley Series on Corrosion and Protection provides compelling volumes on the science and engineering technology of corrosion and protection. The volumes cover the whole range of knowledge and experience in the field from basic teaching texts at the undergraduate or practising technologist level to state-of-the-art volumes for postgraduates and experienced corrosion engineers. All volumes in the series are reviewed and endorsed by the Institute of Corrosion ensuring their accuracy and technical excellence are to the highest standard.
This book details the design for creation of metal nanomaterials with optimal functionality for specific applications. The authors describe how to make desired metal nanomaterials in a wet lab. They include an overview of applications metal nanomaterials can be implemented in and address the fundamentals in the controlled synthesis of metal nanostructures.
This comprehensive book offers a clear account of the theory and applications of advanced metal forming. It provides a detailed discussion of specific forming processes, such as deep drawing, rolling, bending extrusion and stamping. The author highlights recent developments of metal forming technologies and explains sound, new and powerful expert system techniques for solving advanced engineering problems in metal forming. In addition, the basics of expert systems, their importance and applications to metal forming processes, computer-aided analysis of metalworking processes, formability analysis, mathematical modeling and case studies of individual processes are presented.
This thesis presents recent developments in magnetic coupling phenomena of ferrimagnetic rare-earth transition-metal Tb-Fe alloys and coupled systems consisting of ferri-/ferromagnetic heterostructures. Taking advantage of the tunability of the exchange coupling between ferrimagnetic and ferromagnetic layers by means of stoichiometry of the Tb-Fe layer, the variable number of repetitions in the Co/Pt multilayer as well as the thickness of an interlayer spacer, it is demonstrated that large perpendicular unidirectional anisotropy can be induced at room temperature. This robust perpendicular exchange bias at room temperature opens up a path towards applications in spintronics.
Magnetic nanoparticles (NPs) are finding their place in many modern technologies such as electronics (memory or spintronic devices) and medicine (contrast media, electromagnetic thermal therapy) to name just a few examples. The application of modern techniques based on synchrotron radiation, in particular X-ray spectroscopies, as well as an rf transverse susceptibility probe, built ad hoc, allowed the author to investigate several classes of magnetic NPs with diverse applications. For example, the interesting anisotropic properties of CoW and CoPt NPs revealed new magnetic behaviour and phases. Gold NPs prepared on a biological template from Sulfolobus acidocaldarius S-layer, were shown to possess intrinsic magnetism caused by the electron exchange with the sulfur atoms of the template. Silica and oleic acid coated magnetite NPs showed excellent human compatibility while preserving the bulk magnetic figures of merit. Both macroscopic and microscopic properties of all these NPs, hitherto unexplained, have been revealed for the first time.
This book provides an insight into current research topics, focusing special attention exactly on welding issues. The presented research work demonstrates that application of synchrotron and neutron radiation in combination with other techniques enables the basic understanding of material-related processes to be extended appreciably. It also shows ways of how to improve new materials and their use in industry. Following on from the 1st workshop in 2009 at BAM Berlin, a 2nd workshop dealing with this subject matter was held in 28-30 November, 2012 in Osaka/Japan with international participation of scientists from sixteen countries. The book includes selected contributions from the various subject blocks, precisely covering issues of practical and immediately implementable benefit to industrial enterprises. Therefore, peer-reviewed papers dealing with the following topics are contained as well: -Ā Phase transformation during welding, metallurgy and material development -Ā Evolution and significance of residual stresses -Ā Investigations into laser and electron beam welding
This edited volume presents new data and insights from the most internationally respected PGE experts, representing a variety of disciplines ranging from chemistry, geochemistry, biology, environmental science to toxicology and environmental health. It builds upon three previous co-edited books published by Springer, Zereini and Alt (Eds.) (1999, 2000 and 2006), incorporating the most recent advances on the topic. The book covers the following topical areas related to PGE: sources and applications, analytical methods, environmental fate, bioavailability and chemical behaviour, use of bioindicators and human exposures and health risk potential. Highly interdisciplinary in orientation, this book is a comprehensive guide to academics, students and professionals working in a number of different scientific fields, who are interested in topics related to platinum metal emissions in the environment.
This book covers recentĀ research and trends in Manufacturing Engineering. The chapters emphasize different aspects of the transformation from materials to products. It provides the reader with fundamental materials treatmentsĀ and the integration of processes.Ā Concepts such as green and lean manufacturing are also covered in this book.
With China becoming a major force in steel research and development, this book highlights the work of a group from the Chinese Academy of Sciences, led by the first four authors. This group has the ideal knowledge base for writing this updated book on heat-resistant steels. The fifth author, Sha, based in the UK, has been collaborating with the Chinese group since 2009 and is the lead or sole author of four research books, all published in English. The last book, āSteels: from materials science to structural engineering,ā was published by Springer in 2013. Within two months of its publication, researchers at the University of Science and Technology Liaoning had requested translation of the book into Chinese. Springer obliged, and the Chinese version was published by the Metallurgical Industry Press, Beijing, in August 2014. Sha has organized and completed the writing of the proposed book, though the main research was done in China.
This book covers the Resistivity Recovery (RR) technique, underlying its physical principles, performance and problematic. A concise review on the state of the art is provided, showing the advances in radiation modelling, linking both experimental and theoretical fields. The reader will find a data compilation and comparison of up-to-date results obtained from the European Fusion Development Agreement model alloys.
This book provides a detailed description and analysis of the reduction and metabolism of metals and metalloids by sulfate reducing bacteria. The molecular mechanisms of bacterial resistance to copper are examined as well as extracellular electron transfer and bacterial metal oxide respiration. Furthermore, in this book enrichment, isolation, and physiology of magnetotactic bacteria are discussed.Ā The interactions of bacteria with metals in natural environments and their role in metal cycling have been studied for decades. Advances in studies of bacteria-metal interactions identified numerous important aspects of these interactions, such as bioremediation of metal-contaminated environments, the role of metals in redox reactions and other cellular functions, as well as the role of metals in toxicity and infection. Microbiologists,Ā environmental scientists, andĀ students interested in microbe interactions with metals and their effect on the environment and their application in biotechnology will be interested in the topics discussed in the book.
Metallic nanoparticles hold promise for their potential applications in a wide array of disciplines ranging from materials science to medicine. This book brings the power of theoretical methods to an audience of experimentalists, and explicates the simulation of metallic clusters and nanoparticles. It begins with a summary of the current state of research on metallic nanoparticles, then moves on to the current state of the art in theory of metallic nanoparticldes, and then explains why and how these tools help experimentalists. Contributions are provided by renowned experts in the field from across the world.
This book describes the phases for innovative metallurgical process development, from concept to commercialization. Key features of the book include: * Need for process innovation * Selection and optimization of process steps * Determination of the commercial feasibility of a process including engineering and equipment selection * Determination of the environmental footprint of a process * Case-study examples of innovative process development
This book comprehensively details the applications of ionic liquids in rare earth green separation and utilization based on the unique interactions of ionic liquids with rare earth ions. It consists of nine chapters demonstrating the synthesis and properties of ionic liquids, coordination chemistry of ionic liquids and rare earth, ionic liquids as diluents, extractants, adsorption resins for rare earth extraction and separation, electrodeposition of rare earth metals in ionic liquids, and preparation of rare earth material with the aid of ionic liquids. It is both interesting and useful to chemists, metallurgists and graduate students working on fundamental research of ionic liquids as well as professionals in the rare earth industry. It provides considerable insights into green chemistry and sustainable processes for rare earth separation in order to meet the environmental challenge of rare earth metallurgy around the globe, especially in China. Ji Chen is a Professor of Chemistry at the Changchun Institute of Applied Chemistry, Chinese Academy of Sciences, China.
This book comprises 96 peer-reviewed contributions submitted to the 10th ICAM Congress, held in Trondheim, Norway on 01-05 August 2011. Themes covered include: 1) Advanced materials, including high-performance technical ceramics and glasses, 2) Analytical techniques, instrumentation and automation, 3) Bio-mimetic mineral materials, medical mineralogy, 4) Construction materials including cement/SCMs, concrete, bricks, tiles, screeds, 5) Cultural heritage, stone artifacts and preservation, 6) Environment and energy mineralogy, including CO2 sequestration, 7) Geometallurgy and process mineralogy, and 8) Industrial minerals including gems, ore minerals, and mineral exploration.
Solid State Physics emphasizes a few fundamental principles and extracts from them a wealth of information. This approach also unifies an enormous and diverse subject which seems to consist of too many disjoint pieces. The book starts with the absolutely minimum of formal tools, emphasizes the basic principles, and employs physical reasoning (" a little thinking and imagination" to quote R. Feynman) to obtain results. Continuous comparison with experimental data leads naturally to a gradual refinement of the concepts and to more sophisticated methods. After the initial overview with an emphasis on the physical concepts and the derivation of results by dimensional analysis, The Physics of Solids deals with the Jellium Model (JM) and the Linear Combination of Atomic Orbitals (LCAO) approaches to solids and introduces the basic concepts and information regarding metals and semiconductors.
This is the third in a series of compendiums devoted to the subject of weld hot cracking. It contains 22 papers presented at the 3rd International Hot Cracking Workshop in Columbus, Ohio USA in March 2010. In the context of this workshop, the term "hot cracking" refers to elevated temperature cracking associated with either the weld metal or heat-affected zone. These hot cracking phenomena include weld solidification cracking, HAZ and weld metal liquation cracking, and ductility-dip cracking. The book is divided into three major sections based on material type; specifically aluminum alloys, steels, and nickel-base alloys. Each of these sections begins with a keynote paper from prominent researchers in the field: Dr. Sindo Kou from the University of Wisconsin, Dr. Thomas Boellinghaus from BAM and the University of Magdeburg, and Dr. John DuPont from Lehigh University. The papers contained within include the latest insight into the mechanisms associated with hot cracking in these materials and methods to prevent cracking through material selection, process modification, or other means. The three Hot Cracking Phenomena in Welds compendiums combined contain a total of 64 papers and represent the best collection of papers on the topic of hot cracking ever assembled.
This book explains modern and interesting physics in heavy-fermion (HF) compounds to graduate students and researchers in condensed matter physics. It presents a theory of heavy-fermion (HF) compounds such as HF metals, quantum spin liquids, quasicrystals and two-dimensional Fermi systems. The basic low-temperature properties and the scaling behavior of the compounds are described within the framework of the theory of fermion condensation quantum phase transition (FCQPT). Upon reading the book, the reader finds that HF compounds with quite different microscopic nature exhibit the same non-Fermi liquid behavior, while the data collected on very different HF systems have a universal scaling behavior, and these compounds are unexpectedly uniform despite their diversity. For the reader's convenience, the analysis of compounds is carried out in the context of salient experimental results. The numerous calculations of the non-Fermi liquid behavior, thermodynamic, relaxation and transport properties, being in good agreement with experimental facts, offer the reader solid grounds to learn the theory's applications. Finally, the reader will learn that FCQPT develops unexpectedly simple, yet completely good description of HF compounds.
The minimum temperature in the natural universe is 2.7 K. Laboratory refrigerators can reach temperatures in the microkelvin range. Modern industrial refrigerators cool foods at 200 K, whereas space mission payloads must be capable of working at temperatures as low as 20 K. Superconducting magnets used for NMR work at 4.2 K. Hence the properties of materials must be accurately known also at cryogenic temperatures. This book provides a guide for engineers, physicists, chemists, technicians who wish to approach the field of low-temperature material properties. The focus is on the thermal properties and a large spectrum of experimental cases is reported. The book presents updated tables of low-temperature data on materials and a thorough bibliography supplements any further research. Key Features include: Degrees Detailed technical description of experiments Degrees Description of the newest cryogenic apparatus Degrees Offers data on cryogenic properties of the latest new materials Degrees Current reference review
This volume of Modern Aspects of Electrochemistry has contributions from significant individuals in electrochemistry. This 7 chapter book discusses electrodeposition and the characterization of alloys and composite materials, the mechanistic aspects of lead electrodeposition, electrophoretic deposition of ceramic materials onto metal surfaces and the fundamentals of metal oxides for energy conversion and storage technologies. This volume also has a chapter devoted to the anodization of aluminum, electrochemical aspects of chemical and mechanical polishing, and surface treatments prior to metallization of semiconductors, ceramics, and polymers. This volume of Modern Aspects of Electrochemistry is ideal for scientists, researchers, engineers, and students interested in the latest findings in the field of electrodeposition and surface finishing. |
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