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Books > Professional & Technical > Industrial chemistry & manufacturing technologies > Metals technology / metallurgy
Electron-Ion-Plasma Modification of a Hypereutectic Al-Si Alloy details theoretical and experimental research and computer simulation of structural phase transformations in AlSi10Mn2Ni Silumin on different scale levels under electroexplosion alloying, electron beam processing and electron-plasma alloying at the nanolevel in order to create new materials. The authors summarize and analyze more than 10 years of research on the electron-ion-plasma effect on strength properties and structure-phase states' transformations of hypoeutectic Silumin. Key Features: Details physical and mathematical models of mechanisms of surface layer hardening under conditions of varying energy effects Offers insights into improved strength characteristics of Silumin Explores optimal processing modes for increased strength and improved tribological characteristics This book is a valuable resource to researchers and engineers involved with the modification of light alloy surfaces for the automotive and aeronautical industry.
This collection focuses on the characterization of minerals, metals, and materials as well as the application of characterization results on the processing of these materials. Papers cover topics such as clays, ceramics, composites, ferrous metals, non-ferrous metals, minerals, electronic materials, magnetic materials, environmental materials, advanced materials, and soft materials. In addition, papers covering materials extraction, materials processing, corrosion, welding, solidification, and method development are included. This book provides a current snapshot of characterization in materials science and its role in validating, informing, and driving current theories in the field of materials science. This volume will serve the dual purpose of furnishing a broad introduction of the field to novices while simultaneously serving to keep subject matter experts up-to-date.
R. J. MOREAU, Professor MADYLAM, Inst. Nat. Poly technique de Grenoble, France The material on which the foundryman 1S focus1ng his attent10n 1S a molten metal, ferrous or not, coming from the melt1ng equipment, Wh1Ch is to be del1vered into a mould where it w1ll solidify. The foundryman 1S the last person 1n th1S process who still has the poss1b1l1 ty of acting to control the quality of the casting. Indeed, most of the respons1bil1ty 1n th1S quality bus1ness is vested 1n him. Bes1des, as anyone involved 1n metals processing, he 1S engaged 1n the ongoing effort to achieve the highest eff1c1ency and the best working condit10ns. To deal w1th th1S metal he needs to know f1rst its physical properties (temperature, composit1on, 1mpur1ties . . . ) and the way they influence 1tS behav10ur (llqU1dus, solidus, structure . . ). He also needs to know how this complex flu1d flows (head losses in gating parts, flow rates, levels in moulds . . . ) and 1S modif1ed by its enV1ronment (heat fluxes, temperature var1at10ns, solidification . . . ). Responding to th1S need requires an important and regularly updated knowledge as well as preC1se measurements and advanced control processes. One may therefore appreciate why the topic "MEASUREMENT AND CONTROL IN LIQUID METAL PROCESSING" was chosen by the CIATF for the 1986 workshop."
Covers development of oxide dispersion strengthened sustainable material to withstand high temperature environment Describes stimulating application oriented final mechanical properties Illustrates fabrication of alloys through effective route in order to achieve desired properties Presents in-depth comprehension of deformation behavior at ambient and high temperature Explores critical applications of the alloys in nuclear reactors, defense and aviation sectors
Light Alloys: From Traditional Alloys to Nanocrystals, Fifth Edition, covers the materials science, properties, manufacturing processes, and applications of key engineering metals in a single accessible volume. As use of these metals is now more widespread than ever, with routine use in motor vehicles and aircraft, this book includes materials characteristics and applications, heat treatment properties, fabrication, microstructure/property relationships, new applications, and processes.
Solidification and Solid-State Transformations of Metals and Alloys describes solidification and the industrial problems presented when manufacturing structural parts by casting, or semi-products for forging, in order to obtain large, flat or specifically shaped parts. Solidification follows the nucleation and growth model, which will also be applied in solid-state transformations, such as those taking place because of changes in solubility and allotropy or changes produced by recrystallization. It also explains the heat treatments that, through controlled heating, holding and cooling, allow the metals to have specific structures and properties. It also describes the correct interpretation of phase diagrams so the reader can comprehend the behaviour of iron, aluminium, copper, lead, tin, nickel, titanium, etc. and the alloys between them or with other metallic or metalloid elements. This book can be used by graduate and undergraduate students, as well as physicists, chemists and engineers who wish to study the subject of Metallic Materials and Physical Metallurgy, specifically industrial applications where casting of metals and alloys, as well as heat treatments are relevant to the quality assurance of manufacturing processes. It will be especially useful for readers with little to no knowledge on the subject, and who are looking for a book that addresses the fundamentals of manufacturing, treatment and properties of metals and alloys.
Covers intricacies of e-waste management with an outlook towards checkpoint of sustainable development goals (SDGs) in 2025 Describes the global status of e-waste recycling and management with country-specific contributions Includes focus on policy tools such as EPR, ARF, policy gaps, and the informal sector activities Offers detailed information about advanced green and smart technologies for e-waste valorisation and management Explores urban mining, sustainability, and circular economic approaches
As an instructor in various finishing courses, I have frequently made the statement over the years that "In the field of metal finishing there is very little black and white, just a great deal of grey. It is the purpose of the instructor to familiarize the student with the beacons that will guide him through this fog. " To a very considerable extent, a handbook such as this serves a similar purpose. It is also subject to similar limitations. Providing all the required information would result in a multi-volume encyclopedia rather than a usable handbook. In the pages that follow, you will therefore find frequent references to other sources where more detailed explanations or information can be found. The present goal is proper guidance and the provision ofthe most frequently required facts, not everything that is available. In the 13 years since the last edition, changes in the finishing industry have been profound but in one sense have resulted in simplifying matters rather than complicating them. Because technology has advanced to a level of complexity rendering "home brew" impracti cal in many cases, dependence on proprietary compounds has become common. Therefore, detailed solution compositions are often no longer significant or even practical. It is thus more important to provide instruction about the factors that affect the choice of the most suitable type of proprietary material.
In recent years, global metallurgical industries have experienced fast and prosperous growth. High-temperature metallurgical technology is the backbone to support the technical, environmental, and economical needs for this growth. This collection features contributions covering the advancements and developments of new high-temperature metallurgical technologies and their applications to the areas of processing of minerals; extraction of metals; preparation of refractory and ceramic materials; sintering and synthesis of fine particles; treatment and recycling of slag and wastes; and saving of energy and protection of environment. The volume will have a broad impact on the academics and professionals serving the metallurgical industries around the world.
Platinum-Nickel-Chromium Deposits: Geology, Exploration, and Reserve Base is the first reference book to combine information on the discovery of numerous minerals within existing deposits. This book recognizes the close affinity and great natural coexistence of platinum, palladium, chromium, nickel, copper, gold, and silver hosted by unique stratigraphy (mafic-ultramafic intrusive of layered ingenious complex) in a diverse structural set up. The chapters are organized in a logical sequence of introductory physical and chemical properties, demand-supply scenario, price trend, substitution-recycling and uses of these metals, stratigraphy and host rocks, geochemistry, global distribution of existing deposits in six mega continents, genetic system, reserves-resources overview, common characteristic features aiding as exploration guides for new targets, hazards, and sustainable development. This reference book is a must for students, research scholars, teachers, and professional explorers in economic geology, geography, and allied subjects.
Additive Manufacturing of Titanium Alloys: State of the Art, Challenges and Opportunities provides alternative methods to the conventional approach for the fabrication of the majority of titanium components produced via the cast and wrought technique, a process which involves a considerable amount of expensive machining. In contrast, the Additive Manufacturing (AM) approach allows very close to final part configuration to be directly fabricated minimizing machining cost, while achieving mechanical properties at least at cast and wrought levels. In addition, the book offers the benefit of significant savings through better material utilization for parts with high buy-to-fly ratios (ratio of initial stock mass to final part mass before and after manufacturing). As titanium additive manufacturing has attracted considerable attention from both academicians and technologists, and has already led to many applications in aerospace and terrestrial systems, as well as in the medical industry, this book explores the unique shape making capabilities and attractive mechanical properties which make titanium an ideal material for the additive manufacturing industry.
Theory and Methods of Metallurgical Process Integration analyzes the basic elements and characteristics of steel manufacturing processes and operation, also proposing a theory of precise dynamic design and integration of steel plants. Following several case studies, a new generation steel manufacturing process is proposed. Through deep description and analysis of the dynamic operation of the steel manufacturing process, this book can help readers understand that the study of dynamic integration for the "mass-energy-time-space-information" during the steel manufacturing process has to be highly emphasized in order to further promote optimization of the steel manufacturing process and plant.
High Temperature Oxidation and Corrosion of Metals, Second Edition, provides a high level understanding of the fundamental mechanisms of high temperature alloy oxidation. It uses this understanding to develop methods of predicting oxidation rates and the way they change with temperature, gas chemistry, and alloy composition. The book focuses on the design and selection of alloy compositions which provide optimal resistance to attack by corrosive gases, providing a rigorous treatment of the thermodynamics and kinetics underlying high temperature alloy corrosion. In addition, it emphasizes quantitative calculations for predicting reaction rates and the effects of temperature, oxidant activities, and alloy compositions. Users will find this book to be an indispensable source of information for researchers and students who are dealing with high temperature corrosion.
Mineral Processing Design and Operations: An Introduction, Second Edition, helps further understanding of the various methods commonly used in mineral beneficiation and concentration processes. Application of theory to practice is explained at each stage, helping operators understand associated implications in each unit process. Covers the theory and formulae for unit capacities and power requirements to help the designer develop the necessary equipment and flow-sheets to economically attain maximum yield and grade. This second edition describes theories and practices of design and operation of apparatus and equipment, including an additional chapter on magnetic, electrostatic, and conductivity modes of mineral separation. Basics of process controls for efficient and economic modes of separation are introduced.
Gold Ore Processing: Project Development and Operations, Second Edition, brings together all the technical aspects relevant to modern gold ore processing, offering a practical perspective that is vital to the successful and responsible development, operation, and closure of any gold ore processing operation. This completely updated edition features coverage of established, newly implemented, and emerging technologies; updated case studies; and additional topics, including automated mineralogy and geometallurgy, cyanide code compliance, recovery of gold from e-waste, handling of gaseous emissions, mercury and arsenic, emerging non-cyanide leaching systems, hydro re-mining, water management, solid-liquid separation, and treatment of challenging ores such as double refractory carbonaceous sulfides. Outlining best practices in gold processing from a variety of perspectives, Gold Ore Processing: Project Development and Operations is a must-have reference for anyone working in the gold industry, including metallurgists, geologists, chemists, mining engineers, and many others.
This book summarizes the advanced manufacturing technology of original innovations in hot stamping of lightweight car body. A detailed description of the technical system and basic knowledge of sheet metal forming is given, which helps readers quickly understand the relevant knowledge in the field. Emphasis has been placed on the independently developed hot stamping process and equipment, which help describe the theoretical and experimental research on key problems involving stress field, thermal field and phase transformation field in hot stamping process. Also, a description of the formability at elevated temperature and the numerical simulation algorithms for high strength steel hot stamping is given in combination with the experiments. Finally, the book presents some application cases of hot stamping technology such as the lightweight car body design using hot stamping components and gradient hardness components, and the cooling design of the stamping tool. This book is intended for researchers, engineers and graduate students in vehicle engineering, mechanical engineering, especially in the field of advanced manufacturing technology. The book also provides a useful reference for other new technology related temperature and phase transformation, such as aluminum-magnesium alloy hot stamping.
Finite Element Analysis of Weld Thermal Cycles Using ANSYS aims at educating a young researcher on the transient analysis of welding thermal cycles using ANSYS. It essentially deals with the methods of calculation of the arc heat in a welded component when the analysis is simplified into either a cross sectional analysis or an in-plane analysis. The book covers five different cases involving different welding processes, component geometry, size of the element and dissimilar material properties. A detailed step by step calculation is presented followed by APDL program listing and output charts from ANSYS. Features: Provides useful background information on welding processes, thermal cycles and finite element method Presents calculation procedure for determining the arc heat input in a cross sectional analysis and an in-plane analysis Enables visualization of the arc heat in a FEM model for various positions of the arc Discusses analysis of advanced cases like dissimilar welding and circumferential welding Includes step by step procedure for running the analysis with typical input APDL program listing and output charts from ANSYS.
This book introduces state-of-the-art experimental and numerical methods and examples for evaluating the drilling performance of engineering and biological materials, particularly in thermal aspects. The authors use a common pathway to present the technological and analytical methods for both industry (metal) drilling and orthopaedic surgery (bone) drilling research, making this book a resource for both industrial and clinical readers who wish to understand the evolution of technologies, techniques and challenges in drilling. The authors also focus on advanced engineering materials, such as titanium alloys and high-strength cast irons, which have broad applications in the automotive, aerospace, medical device and sports industries. This book is a must-read for a broad audience, including engineering students in upper-level undergraduate and graduate courses that involve machining processes; for surgery residents, fellows, and practicing surgeons; and for engineers in the medical device industry who develop new bone cutting tools. Bridges the knowledge on drilling from the manufacturing industry to healthcare; Covers the experimental and modeling aspects of drilling thermal analysis; Includes experimental studies that contain parameters and data that emulate practical production and clinical drilling.
This book presents the recent research results of the application of arc spectrum in the welding process. It sheds light on the fundamentals of monitoring welding quality using arc spectral information. By analyzing the topic both from a global and local perspective, it establishes a knowledge base of features characterizing welding statuses. Researchers, scientists and engineers in the field of intelligent welding can benefit from the book. As such, this book provides valuable knowledge, useful methods, and practical algorithms that are applicable in real-time detection of welding defects.
Refractory carbides and nitrides are useful materials with numerous industrial applications and a promising future, in addition to being materials of great interest to the scientific community. Although most of their applications are recent, the refractory carbides and nitrides have been known for over one hundred years. The industrial importance of the refractory carbides and nitrides is growing rapidly, not only in the traditional and well-established applications based on the strength and refractory nature of these materials such as cutting tools and abrasives, but also in new and promising fields such as electronics and opto-electronics. Some typical applications are as follows: 1. Silicon-nitride rotors, blades, rings, and burner tiles for gas turbines; 2) Tungsten-carbide cutting tools; 3) Titanium-nitride coatings on high-speed steel drill bits; 4) Silicon-carbide fibers and whiskers; 5) Boron-carbide abrasive blast nozzles; 6) Aluminum-nitride high thermal conductivity substrates for electronic circuits; 7) Silicon carbide burner tubes for gas furnaces; 8) Titanium nitride passivating and electrically insulating coatings for semiconductor devices; 9) Silicon carbide high-temperature semiconductor devices; 10) Silicon carbide blue light-emitting diode (LED). The refractory carbides and nitrides are reviewed together in one book because: 1. They form two families of closely related materials which have similar atomic structures and chemistry. 2. Carbon and nitrogen are next to each other the second period of the Table of the Elements and, in many cases, the carbides and nitrides form solid solutions (known as carbonitrides). 3. Manyof their properties are similar. 4. They have essentially the same processing characteristics and basically the same applications. 5. In many respects, they complement each other. The main objectives of this book can be summarized as follows: 1. Provide a complete review of the structures and properties of refractor carbides and nitrides 2. Provide a thorough assessment of the technology, processing, and equipment and systems used in production and R&D, with emphasis on advanced designs 3. Identify and describe the applications, particularly new and emerging areas.
Superconductivity and Magnetism in Skutterudites discusses superconducting and magnetic properties of a class of materials called skutterudites. With a brief introduction of the fundamental structural features of skutterudites, the book then provides a detailed assessment of the superconducting and magnetic properties, focusing particularly on the rare earth-filled skutterudites where a plethora of fascinating properties and ground states is realized due to interactions of the filler species with the framework ions. Such interactions underpin the exciting forms of superconductivity and magnetism, most notably realized in the exotic heavy fermion superconductor of composition PrOs4Sb12. The two main topics of superconductivity and magnetism are provided with a concise introduction of superconducting and magnetic properties so that a reader can appreciate and understand the main arguments in the text. This book would appeal to graduate students, postdoctoral students, and anyone interested in superconducting and magnetic properties of a large family of minerals called skutterudites. Key Features: * Gives a thorough account of the superconducting and magnetic properties of skutterudites. * Each topic is accompanied by introductory sections to assist in the understanding of the text. * Supported by numerous figures and all key references.
Spectral Methods in Transition Metal Complexes provides a conceptual understanding on how to interpret the optical UV-vis, vibrational EPR, and NMR spectroscopy of transition metal complexes. Metal complexes have broad applications across chemistry in the areas of drug discovery, such as anticancer drugs, sensors, special materials for specific requirements, and catalysis, so a thorough knowledge in preparation and characterization of metal complexes, while niche, is critical. Accessible to both the seasoned researcher and the graduate student alike, this book provides readers with a single source of content that addresses spectral methods in transition metal complexes.
This book describes and provides design guidelines for antennas that achieve compactness by using the slot radiator as the fundamental building block within a periodic array, rather than a phased array. It provides the basic electromagnetic tools required to design and analyse these novel antennas, with sample calculations where relevant. The book presents a focused introduction and valuable insights into the relevant antenna technology, together with an overview of the main directions in the evolving technology of compact planar arrays. While the book discusses the historical evolution of compact array antennas, its main focus is on summarising the extensive body of literature on compact antennas. With regard to the now ubiquitous slot radiator, it seeks to demonstrate how, despite significant antenna size reductions that at times even seem to defy the laws of physics, desirable radiation pattern properties can be preserved. This is supported by an examination of recent advances in frequency selective surfaces and in metamaterials, which can, if handled correctly, be used to facilitate physics-defying designs. The book offers a valuable source of information for communication systems and antenna design engineers, especially thanks to its overview of trends in compact planar arrays, yet will also be of interest to students and researchers, as it provides a focused introduction and insights into this highly relevant antenna technology.
The papers in this volume give the reader focused information on the important extractive metallurgy unit operations of drying, roasting, and calcining |
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