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Books > Professional & Technical > Industrial chemistry & manufacturing technologies > Metals technology / metallurgy
The subject of corrosion is a very broad interdisciplinary study involving many aspects of chemistry, metallurgy and chemical engineering. In recent of microbiological corrosion has begun to develop and to be years the subject recognized, and this area of corrosion is of enormous significance in relation to the behaviour of materials buried in soil, in industry in general in relation to all types of water usage, in the machining and fabrication of materials and in certain advanced technology areas such as aircraft. As new materials are developed we shall have to cope with biodeterioration of these and since these may in some cases take the form of coatings on metals the implication of this with respect to conventional corrosion processes will have to be taken into account. Indeed there is now a very strong case for considering corrosion as the "environmental degradation of materials" and for allowing this term to embrace all materials and all forms of degradation irrespective of mechanism. This article will be concerned only with those aspects of corrosion which are immediately relevant to the scope of this book. Atmospheric corrosion, mechanical influences in corrosion, i. e. , stress corrosion, corrosion fatigue, cavitation and fretting, and considerations of the effects of temperature and flow on corrosion will not be covered. The reader who may wish to extend his knowledge of these aspects of corrosion is advised to consult the standard 1 texts available.
/.letallography is much more than taking striking pictures at high magnifications or polishing and etching specimens in such a way that no scratches can be seen. Basically, metallography is the physical metallurgist's most useful and most used tool for studying metals. Although it is perhaps his oldest tool, it certainly is not likely to become obsolete. Rather, the continued demands that have been placed upon materials have required more detailed charac terizations of their microstructures and this, in turn, has re quired the metallographer to develop new techniques to make these characterizations. Not too many years ago, the metallographer had only optical microscopes with which to examine his specimens. Now he has elec tron microscopes, scanning electron microscopes, and a whole host of instruments which were unknown to him only a relatively few years ago. This has forced him to learn not only how to use these new instruments and how to interpret the information that they provide but it also has made him develop new techniques for preparing the samples for examination."
The contents of this volume cover all the major activities associated with small-scale steelmaking in mini-steelworks (except Direct Reduction, on which two comprehensive volumes have recently appeared - see refs 11 & 12, Chapter 2). There is, of course, an immediate problem of agreeing on a suitable definition of mini-steelworks and the entrepreneurial nature of many businesses based on the mini-steelplant route compounds this problem. Nevertheless, as is shown by the lucid review in the opening chapter, it is quite possible to derive a working definition of a mini steelworks. The succeeding chapters deal with steelmaking in a linear fashion; a survey of raw materials supply being followed by independent analyses of arc furnace practice, casting and rolling. The volume is rounded off by a consideration of the important topics of energy costs and environmental factors. As anyone associated with iron and steelmaking well knows, the indus try is not the exclusive preserve of the metallurgist, although he plays a prominent role in its activities. For this reason, it is hoped that the level of treatment will commend the book to a wide readership. that includes non-metallurgical professionals in plant management and elsewhere, as well as industrial metallurgists. Lecturers in universities, polytechnics and colleges of further education should find this volume useful as a course reader for final year and postgraduate studies of steelmaking."
Properties of alloys are determined to a considerable extent by the form. the dispersity. the composition, and the quantitative relationships of the structural components. This monograph is an attempt to present the mechanism of the formation of the structure of alloys from the viewpoint of the most modern theory of phase transformations. The metastable state is treated at length be cause there are few data in the literature up to the present time. The book concerns the conditions determining the creation of the different phases in alloys. The forma tion of crystals of different compositions and dispersities is described. The cause of different degrees of metasta bility of alloys, the mechanism of the transformation of metastable systems into the stable state, and other problems are analyzed. The most widely used alloys were investigated. The authors tend to avoid demonstrations based on cumbersome calculations and whenever possible replace them with conceptual models. Some of the problems described here resulted from discussions during the seminar of the Metal Science Faculty of the Dnepropetrovsk Metallurgical Institute, directed by K. P. Bunin. The basic experiments were made by the author in the laboratory of the Department of Metal Physics of Dnepropetrovsk State University in collaboration with E. V. Finagin, A. N. Shul'diner, E. Z. Graifer, E. . Psarev. . I. Pesetskii, V. 1. L'nyanyi and I. S. Miroshnichenko."
Powder metallurgy literature in the English language includes a large number of books and several thousand articles in various journals. The rate of growth of this literature increases from year to year. It covers well the whole field of powder metallurg- materials, processes and products - with two exceptions: friction and antifriction branches of powder metallurgy. This lack of information has nothing to do with scientific or technical considerations, and definitely has nothing to do with lack of initiative in the development of these materials. The industry concerned with the production of friction and antifriction materials is continually developing new products and techniques and produc tion is steadily growing. However, most companies working on these materials regard their experiences and new advancements as "proprietary" and, for competitive reasons, are not interested in publishing in the technical literature except for very perfunctory and usually highly commercial papers. Very little work on fric tion and antifriction materials is going on in independent labora tories and university laboratories, although fundamental studies in this field offer very interesting aspects.
One of the most effective methods of increasing the wear resistance, hardness, surface strength and high-temperature oxidation resistance of metals and alloys is the diffusion satu ration of the surfaces by metals and nonmetals. For communicating and discussing the results of the numerous researches carried out in this field in the Department of PJ: tysicotechnical Problems of Materials Science, Academy of Sciences of the UkrSSR, a permanent Scientific Seminar was set up in 1961, which enjoys an ever-increasing popularity among specialists in this field. The present collection contains papers read at the Third Session of this Seminar, held on September 25-28, 1963. The compilers of the collection and the authors of the papers hope that its publication in the U. S. A. will enable American specialists to become acquainted with the main lines along which corresponding work is being conducted in the USSR. This should contribute to an ex change of scientific experience in this interesting field which is of such great practical impor tance. G. V. Samsonov PREFACE This collection is comprised of papers relating to the diffusion saturation of metals and to coatings of refractory compounds. The papers discuss current problems in the theory and practice of the production of diffusion coatings on metallic materials. A means of classifying the methods of diffusion saturation is proposed, and a new method is described for calculating the diffusion parameters in a heterogeneous medium."
Semisolid metallurgy (SSM) is now some 37-years-old in terms of time from its conception and ?rst reduction to practice in the laboratory. In the intervening years, there has been a steadily growing body of research on the subject and the beginning of signi?cant industrial applications. The overall ?eld of SSM comprises today a large number of speci?c process routes, almost all of which fall in the category of either "Rheocasting" or Thi- casting." The former begins with liquid metal and involves agitation during partial solidi?cation followed by forming. The latter begins with solid metal of suitable structure and involves heating to the desired fraction solid and forming. Research over the past 37 years, and particularly over the last decade, has provided a detailed picture of process fundamentals and led to a wide range of speci?c SSM processes and process innovations. Industrial studies and actual p- duction experience are providing a growing picture of the process advantages and limitations. At this time, the conditions for eventual wide adoption of SSM appear favorable, both for nonferrous and ferrous alloys. It must, however, be recognized that major innovations, such as SSM become adopted only slowly by industries where capital costsarehigh,pro?tmarginsaremodest,andfailuretomeetcustomercommitments carries a high penalty.
The idea of this conference grew out of the rapidly increas ing volume of experimental facts. and theoretical concepts related to the problem of crystal-field effects in metals and alloys. The crystal field plays an important role in the understanding of the energetic level structure of ions in condensed matter. In partic ular, the magnetic properties of rare earth metals and alloys are strongly influenced by the crystal field. In the phenomenological theory the crystal field successfully describes the static and dynamic magnetic properties of these systems. On the other hand the microscopic origin of the crystal field in metals is not yet fully understood. However, recent years have seen some of the areas of crystal-field effects mature to the point that they should be summarized and brought to the active notice of a larger audience. In addition, a number of exciting developments have occured which deserve attention. This book contains 13 invited and 45 contributed papers pres ented at the 2nd international conference on crystal-field effects in metals and alloys held at ZUrich, Switzerland, September 1-4, 1976. Emphasis was placed on the following specific categories of interest: spin waves and excitons, soft modes and critical effects, magnetic properties, physical properties influenced by crystal field effects, actinides and valency. Because the conference was relatively small, about 120 participants, and because the topic was relatively narrow, recent work in the field could be treated thor oughly and the present state of knowledge assessed comprehensively."
FUNDAMENTAL ASPECTS OF STRUCTURAL ALLOY DESIGN is the proceedings of the tenth Battelle Colloquium in the Materials Sciences, held in Seattle, Washington, and Harrison Hot Springs, B.C., September 15-19, 1975. The theme of the conference was the emerging science of alloy design. Although the relationships of properties of alloys to their composition and structure have long been a dominant theme in physical metallurgy, it is only recently that metallurgists have turned their attention from the analytical, post hoc study of the structure-property relationship to the synthesis approach of alloy design. As usual in the Battelle colloquia, the first day started with a group of introductory lectures presented by leaders in the field, each emphasizing his personal approach to the problem. This provided a historical perspective for the colloquium. These papers, together with the banquet address of Professor J. R. Low, Jr., who was honored at the colloquium, comprise the introductory section of these proceedings. Alloy design is generally specific to a given application. Thus, the needs in alloy design in a number of important applications, gas turbines, electrical-power-generation equipment, airframes, pressure vessels, and nuclear applications were presented in a group of papers. An agenda discus sion on "Needs in Alloy Design" followed. These papers give the external constraints on alloy design applications, and criteria for mechanical, physical, and chemical properties for which the alloys must be designed."
All significant studies agree that aqueous corrosion continues to cost nations dearly in almost every area of technological endeavour. Over the past ten years, microcomputers have facilitated an explosion in the power of modelling as a technique in science and engineering. In corrosion they have enabled better understanding of polarization curves, they have transformed the scope of electrochemical impedance measurements and they have placed a large range of electrochemistry at the fingertips of the corrosion scientist. This book focuses on the models, rather than the computing, which have been made possible during the past decade. Aimed at all those with an interest in corrosion and its control, the book draws together the range of new modelling strands, suggests new avenues of approach and generates further momentum for improvements to corrosion management, whether by increased understanding of atomistic processes or by control of large plant.
This book starts with an extended introductory treatise on the fundamentals before moving on to a detailed description of the new methods of purification of transition metals and rare earth metals.
The first International Conference on Ageing Studies and Lifetime Extension of Materials was held on th July 12-14 , 1999 at St. Catherine's College, Oxford, United Kingdom. Over 230 delegates attended during the three days and heard nearly ninety papers, together with over thirty poster presentations. Sixteen of these papers were keynotes from invited speakers eminent in their field of research. The proceedings were organised into six separate sessions: observation and understanding of real-time and accelerated ageing; experimental techniques; modelling and theoretical studies; lifetime prediction and validation; lifetime extension; and material design for ageing. In doing this, it was hoped to cover most issues of scientific concern inthefield ofmaterials ageing. One important aspect was that the conference did not concentrateon any particular group or type ofmaterial; rather the aim was to attract contributions from workers engaged in ageing studies with as wide a range of materials as possible. In this way, it was hoped that delegates could interactwith and learnfrom those whom they perhapswould not normally come across and that metallurgists could learn from polymer scientists, ceramicists could talk to modellers, and so on, in this important field. A read through the diverse papers contained within these proceedings will confirm that this aim was happily satisfied. Why hold such a meeting? In the modem world, engineered systems are expected to last longer.
It is well known that the density of molecular hydrogen can be increased by compression and/or cooling, the ultimate limit in density being that of liquid hydrogen. It is less well known that hydrogen densities of twice that of liquid hydrogen can be obtained by intercalating hydrogen gas into metals. The explanation of this unusual paradox is that the absorption of molecular hydrogen, which in TiFe and LaNis is reversible and occurs at ambient temperature and pressure, involves the formation of hydrogen atoms at the surface of a metal. The adsorbed hydrogen atom then donates its electron to the metal conduction band and migrates into the metal as the much smaller proton. These protons are easily accomodated in interstitial sites in the metal lattice, and the resulting metal hydrides can be thought of as compounds formed by the reaction of hydrogen with metals, alloys, and intermetallic compounds. The practical applications of metal hydrides span a wide range of technologies, a range which may be subdivided on the basis of the hydride property on which the application is based. The capacity of the metal hydrides for hydrogen absorption is the basis for batteries as well as for hydrogen storage, gettering, and purification. The temperature-pressure characteristics of metal hydrides are the basis for hydrogen compressors, sensors, and actuators. The latent heat of the hydride formation is the basis for heat storage, heat pumps, and refrigerators.
A straightforward treatment describing the oxidation processes of metals and alloys at elevated temperatures. This 2006 second edition retains the fundamental theory but incorporates advances made in understanding degradation phenomena. The first half provides an authoritative introduction to the basic principles, covering thermodynamics and mechanisms of high temperature corrosion of metals and alloys. The latter half extends the discussion to oxidation processes in complex systems, from reactions in mixed environments to protective techniques, including coatings and atmosphere control. The authors provide a logical and expert treatment of the subject, producing a revised edition that will be a comprehensive guide to material scientists and engineers requiring an understanding of this elementary process.
This book is the proceedings of a Symposium entitled "The Physics of Solid-Solution Strengthening in Alloys" which was held at McCormick Place, Chicago, on October 2, 1973, in association with a joint meeting of the American Society for Metals (ASM) and The Metallurgical Society (TMS) of the American Institute of Mining, Metallurgical, and Petroleum Engineers (AIME). The symposium, which was initiated and organized by the editors of this volume, was sponsored by the Committee on Alloy Phases, Institute of Metals Division, TMS, AIME, and the Flow and Fracture Section of the Materials Science Division, ASM. The discipline of Alloy Design has been very active in recent years, during which considerable stress has been placed on the roles of crystallography and microstructure in the rationalization and prediction of properties. Underestimated as a component of alloy design, however, has been the importance of physical property studies, even though physical property measurements have tradi tionally been employed to augment direct or x-ray observations in the determination of phase equilibrium (and, indeed, metastable equilibrium) boundaries."
Technical progress has for a very long time been directly dependent on progress in metallurgy, which is itself connected with improvements in the technology of alloys. Metals are most frequently used in the form of alloys for several reasons: the quantity of pure metal in its native state in the earth's crust is very limited; pure metals must be extracted from ores which are themselves impure. Finally, the methods of treatment used lead more easily to alloys than to pure metals. The most typical case is that of iron, where a pure ore may be found, but which is the starting point for cast iron or steel, alloys of iron and carbon. In addition, the properties of alloys are in general superior to those of pure metals and modem metallurgy consists of controlling these properties so as to make them conform to the requirements of the design office. Whilst the engineer was formerly compelled to adapt his designs and constructions to the materials available, such as wood, stone, bronze, iron, cast iron and ordinary steels, he can now expect, due to metallurgical research, the creation of special alloys meeting specific requirements. These requirements must of course be reasonable, but VIII INTRODUCTION must be sufficiently imperative for them to become the motive for progress.
The synthesis of multicomponent/multilayered superconducting, conducting, semiconducting and insulating thin films has become the subject of an intensive, worldwide, interdisciplinary research effort. The development of deposition-characterization techniques and the science and technology related to the synthesis of these films are critical for the successful evolution of this interdisciplinary field of research and the implementation of the new materials in a whole new generation of advanced microdevices. This book contains the lectures and contributed papers on various scientific and technological aspects of multicomponent and multilayered thin films presented at a NATO/ASI. Compared to other recent books on thin films, the distinctive character of this book is the interdisciplinary treatment of the various fields of research related to the different thin film materials mentioned above. The wide range of topics discussed in this book include vacuum-deposition techniques, synthesis-processing, characterization, and devices of multicomponent/multilayered oxide high temperature superconducting, ferroelectric, electro-optic, optical, metallic, silicide, and compound semiconductor thin films. The book presents an unusual intedisciplinary exchange of ideas between researchers with cross-disciplinary backgrounds and it will be useful to established investigators as well as postdoctoral and graduate students.
The results of a NATO Advanced Study Institute (ASI) entitled "Coordination Chemistry Environments in Iron-Containing Proteins and Enzymes - Including Smaller Molecules and Model Systems" are summarized in this book. The ASI was held in the Province of Alberta, Canada, from August 23 to September 4, 1981. The first half of the conference was held on the campus of the University of Alberta, Edmonton, and the second half at the Overlander Lodge, Hinton. Two other conferences had the greatest impact upon the planning for this ASI. One was a NATO ASI held in Tomar, Portugal in September of 1979, entitled "Metal Ions in Biology." Among the organizers for that conference were Allen Hill and Antonio Xavier; we are happy to acknowledge their beneficial influence on our subsequent conference. The other most influential conference was one organized by Ralph Wilkins and Dennis Darnell entitled "Methods for Determining Metal Ion Environments in Proteins" which was held in Las Cruces, New Mexico, U.S.A., January 10-12, 1979. The Las Cruces conference invited lectures were published as Volume 2 of "Advances in Inorganic Biochemistry," G. Eichhorn and L. Marzilli, editors.
The European Collaborative Programme on Materials for Gas Turbines known as COST-50 was initiated in 1971 and has been supported since then by the Commission of European Communities. The achievements made during the first phase of COST-50 were reviewed at the Conference held in Liege, September 25-27, 1978 and published by Applied Science Publishers Ltd. Nine European Countries : Austria, Belgium, the Federal Republic of Germany, France, Italy, The Netherlands, Sweden, Switzerland, the United Kingdom, and the Joint Research Center of the Community, agreed to continue their participation in COST-50 and the results of the second phase were presented at the Conference held in Liege, October 4-6, 1982 under the following headings : - Corrosion and Coatings - Fatigue, Creep and Structural Stability - Processing The technical sessions consisted of invited papers reviewing recent progress in the development of high temperature alloys with particular emphasis on the results of the European Collaborative Programme. Furthermore, some areas were reviewed by eminent speakers from the United States of America, due to their expertise in their respective fields. In this context and as a tradition introduced in 1978, the keynote lecture "Superalloys technology : today and tomorrow" was del ivered by Dr. F. L. Versnyder. The Conference was completed with a significant Poster Session comprising about fifty contributions from Europe and elsewhere. This book comprises a total of fifty four contributions representing almost all of the papers delivered at the technical sessions and a large part of the presentations made at the Poster Session.
The merging of the concept of introduction of asymmetry of the wave vector space of the charge carriers in semiconductors with the modern techniques of fabric- ing nanostructured materials such as MBE, MOCVD, and FLL in one, two, and three dimensions (such as ultrathin ?lms, nipi structures, inversion and accumu- tion layers, quantum well superlattices, carbon nanotubes, quantum wires, quantum wire superlattices, quantumdots, magnetoinversionand accumulationlayers, qu- tum dot superlattices, etc. ) spawns not only useful quantum effect devices but also unearth new concepts in the realm of nanostructured materials science and related disciplines. It is worth remaking that these semiconductor nanostructures occupy a paramount position in the entire arena of low-dimensional science and technology by their own right and ?nd extensive applications in quantum registers, resonant tunneling diodes and transistors, quantum switches, quantum sensors, quantum logic gates, heterojunction ?eld-effect, quantum well and quantum wire trans- tors, high-speed digital networks, high-frequency microwave circuits, quantum cascade lasers, high-resolution terahertz spectroscopy, superlattice photo-oscillator, advanced integrated circuits, superlattice photocathodes, thermoelectric devices, superlattice coolers, thin ? lm transistors, intermediate-band solar cells, micro- tical systems, high-performanceinfrared imaging systems, bandpass ?lters, thermal sensors, optical modulators, optical switching systems, single electron/molecule electronics, nanotube based diodes, and other nanoelectronic devices.
Grain boundaries are important structural components of polycrystalline materials used in the vast majority of technical applications. Because grain boundaries form a continuous network throughout such materials, their properties may limit their practical use. One of the serious phenomena which evoke these limitations is the grain boundary segregation of impurities. It results in the loss of grain boundary cohesion and consequently, in brittle fracture of the materials. The current book deals with fundamentals of grain boundary segregation in metallic materials and its relationship to the grain boundary structure, classification and other materials properties.
Advances in industrial technologies and improved performance of constructional materials are interdependent and have become of increasing concern in recent years. This Conference aimed to - provoke discussion of the limits towards which high temperature alloys properties can, ultimately, be developed, identify the resulting R&D requirements and design developments. Following a key-note paper concerning the relation of current capabilities to requirements for gas turbines the conference was structured into 3 sessions which examined: * the theoretical?ldpracticallimits for HT Alloys, * the potential for development in alloys and processing, * engineering considerations. Finally, feeling perhaps the approaching "wind of change"??1s Conference on remaining alloy potential was wound up with a paper entit1ed "The potential?ld problems ofEngineering Ceramics". The different sessions each included a number of invited papers followed by a series of posters and were concluded by a presentation of a "synthesis" by a sess10n rapporteur and general discussion. This structure is retained in the proceedings, including the discussion points in those cases where?le authors have provided written answers to questions raised.
Metals and alloys rely for their application at high temperature on the formation and retention of oxide scales, which act as a barrier between the metallic substrate and the reactive species in the environment such as 0, S, N, C, Cl, etc. This protection concept requires that the oxide grows slowly, develops a dense, uniform layer, is well adherent, has sufficient ductility to accom modate plastic deformation of the substrate and is resistant to thermal cycling. For many years it has been known that small concentrations of certain "active elements" such as Y and the rare earths, as well as carbon and sulphur, can exercise a significant influence upon the oxidation corrosion behaviour of high temperature metals and alloys. An increasing number of experimental studies on this topic have been published recently. However no generally accepted understanding with regard to the detailed mechanisms and the way in which alloy composition and structure, temperature and environmental conditions, etc., are interacting has yet been achieved, although many - often controversial - theories and ideas have been presented. It therefore seemed to be an appropriate time to bring together a group of experts to review and evaluate the current state-of-the-art and to discuss various aspects of this important topic." |
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