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Books > Professional & Technical > Industrial chemistry & manufacturing technologies > Metals technology / metallurgy
During recent years, people involved in developing new metals and materials for use in some of the rather extreme conditions of stress, temperature, and environment have relied heavily on the microstructural condition of their materials. In fact, many of the newer materials, such as dispersion-strengthened alloys, have been designed almost entirely by first determining the microstruc ture desired and then finding the right combination of composition, heat treatment, and mechanical working that will result in the de sired microstructure. Furthermore, the extremely high reliability required of materials used today, for example, in aerospace and nuclear energy systems, requires close control on the microstruc tural conditions of materials. This is clearly evident from even a cursory examination of recently written specifications for mate rials where rather precise microstructural parameters are stipu lated. Whereas specifications written several years ago may have included microstructural requirements for details such as ASTM grain size or graphite type, today's specifications are beginning to include such things as volume fraction of phases, mean free path of particles, and grain intercept distances. Rather arbitrary terms such as "medium pearlite" have been replaced by requirements such as "interlamella spacing not to exceed 0. 1 micron. " Finally, materials users have become increasingly aware that when a material does fail, the reason for its failure may be found by examining and "reading" its microstructure. The responsibility for a particular microstructure and a resulting failure is a matter of growing importance in current product liability consider ations."
Properties of alloys are determined to a considerable extent by the form. the dispersity. the composition, and the quantitative relationships of the structural components. This monograph is an attempt to present the mechanism of the formation of the structure of alloys from the viewpoint of the most modern theory of phase transformations. The metastable state is treated at length be cause there are few data in the literature up to the present time. The book concerns the conditions determining the creation of the different phases in alloys. The forma tion of crystals of different compositions and dispersities is described. The cause of different degrees of metasta bility of alloys, the mechanism of the transformation of metastable systems into the stable state, and other problems are analyzed. The most widely used alloys were investigated. The authors tend to avoid demonstrations based on cumbersome calculations and whenever possible replace them with conceptual models. Some of the problems described here resulted from discussions during the seminar of the Metal Science Faculty of the Dnepropetrovsk Metallurgical Institute, directed by K. P. Bunin. The basic experiments were made by the author in the laboratory of the Department of Metal Physics of Dnepropetrovsk State University in collaboration with E. V. Finagin, A. N. Shul'diner, E. Z. Graifer, E. . Psarev. . I. Pesetskii, V. 1. L'nyanyi and I. S. Miroshnichenko."
Elements of Rapid Solidification: Fundamentals and Applications is the product of many years of concentrated work in the field of rapid solidification and processing. This quasi-monograph is unique in two ways. It brings together the talent of many international scientists in an effort to focus attention on all aspects of a new scientific field and it concentrates on fundamentals and practical applications. Simply stated, this book has been written by the senior students in the field of rapid solidification technology for the new generation of solid-state physicists, materials scientists, materials engineers, metallurgists and ceramicists.
One of the most effective methods of increasing the wear resistance, hardness, surface strength and high-temperature oxidation resistance of metals and alloys is the diffusion satu ration of the surfaces by metals and nonmetals. For communicating and discussing the results of the numerous researches carried out in this field in the Department of PJ: tysicotechnical Problems of Materials Science, Academy of Sciences of the UkrSSR, a permanent Scientific Seminar was set up in 1961, which enjoys an ever-increasing popularity among specialists in this field. The present collection contains papers read at the Third Session of this Seminar, held on September 25-28, 1963. The compilers of the collection and the authors of the papers hope that its publication in the U. S. A. will enable American specialists to become acquainted with the main lines along which corresponding work is being conducted in the USSR. This should contribute to an ex change of scientific experience in this interesting field which is of such great practical impor tance. G. V. Samsonov PREFACE This collection is comprised of papers relating to the diffusion saturation of metals and to coatings of refractory compounds. The papers discuss current problems in the theory and practice of the production of diffusion coatings on metallic materials. A means of classifying the methods of diffusion saturation is proposed, and a new method is described for calculating the diffusion parameters in a heterogeneous medium."
FUNDAMENTAL ASPECTS OF STRUCTURAL ALLOY DESIGN is the proceedings of the tenth Battelle Colloquium in the Materials Sciences, held in Seattle, Washington, and Harrison Hot Springs, B.C., September 15-19, 1975. The theme of the conference was the emerging science of alloy design. Although the relationships of properties of alloys to their composition and structure have long been a dominant theme in physical metallurgy, it is only recently that metallurgists have turned their attention from the analytical, post hoc study of the structure-property relationship to the synthesis approach of alloy design. As usual in the Battelle colloquia, the first day started with a group of introductory lectures presented by leaders in the field, each emphasizing his personal approach to the problem. This provided a historical perspective for the colloquium. These papers, together with the banquet address of Professor J. R. Low, Jr., who was honored at the colloquium, comprise the introductory section of these proceedings. Alloy design is generally specific to a given application. Thus, the needs in alloy design in a number of important applications, gas turbines, electrical-power-generation equipment, airframes, pressure vessels, and nuclear applications were presented in a group of papers. An agenda discus sion on "Needs in Alloy Design" followed. These papers give the external constraints on alloy design applications, and criteria for mechanical, physical, and chemical properties for which the alloys must be designed."
/.letallography is much more than taking striking pictures at high magnifications or polishing and etching specimens in such a way that no scratches can be seen. Basically, metallography is the physical metallurgist's most useful and most used tool for studying metals. Although it is perhaps his oldest tool, it certainly is not likely to become obsolete. Rather, the continued demands that have been placed upon materials have required more detailed charac terizations of their microstructures and this, in turn, has re quired the metallographer to develop new techniques to make these characterizations. Not too many years ago, the metallographer had only optical microscopes with which to examine his specimens. Now he has elec tron microscopes, scanning electron microscopes, and a whole host of instruments which were unknown to him only a relatively few years ago. This has forced him to learn not only how to use these new instruments and how to interpret the information that they provide but it also has made him develop new techniques for preparing the samples for examination."
The idea of this conference grew out of the rapidly increas ing volume of experimental facts. and theoretical concepts related to the problem of crystal-field effects in metals and alloys. The crystal field plays an important role in the understanding of the energetic level structure of ions in condensed matter. In partic ular, the magnetic properties of rare earth metals and alloys are strongly influenced by the crystal field. In the phenomenological theory the crystal field successfully describes the static and dynamic magnetic properties of these systems. On the other hand the microscopic origin of the crystal field in metals is not yet fully understood. However, recent years have seen some of the areas of crystal-field effects mature to the point that they should be summarized and brought to the active notice of a larger audience. In addition, a number of exciting developments have occured which deserve attention. This book contains 13 invited and 45 contributed papers pres ented at the 2nd international conference on crystal-field effects in metals and alloys held at ZUrich, Switzerland, September 1-4, 1976. Emphasis was placed on the following specific categories of interest: spin waves and excitons, soft modes and critical effects, magnetic properties, physical properties influenced by crystal field effects, actinides and valency. Because the conference was relatively small, about 120 participants, and because the topic was relatively narrow, recent work in the field could be treated thor oughly and the present state of knowledge assessed comprehensively."
All significant studies agree that aqueous corrosion continues to cost nations dearly in almost every area of technological endeavour. Over the past ten years, microcomputers have facilitated an explosion in the power of modelling as a technique in science and engineering. In corrosion they have enabled better understanding of polarization curves, they have transformed the scope of electrochemical impedance measurements and they have placed a large range of electrochemistry at the fingertips of the corrosion scientist. This book focuses on the models, rather than the computing, which have been made possible during the past decade. Aimed at all those with an interest in corrosion and its control, the book draws together the range of new modelling strands, suggests new avenues of approach and generates further momentum for improvements to corrosion management, whether by increased understanding of atomistic processes or by control of large plant.
This book was first published in 1995. Interactions between microbes and metals have a huge economic importance. Metallic structures and apparatus can be corroded, leading to reduced efficiency of operation and even danger to users. However, micro-organisms have enormous potential for the removal of economically important metals from their ores. Specialists cover the different aspects of the subject in separate chapters, which include marine corrosion and the prospects and management of biomining bacteria. The chemical and electrochemical aspects and the prospects for controlling the positive and negative effects of these micro-organisms are covered in detail. Mining and oil industries engineers and researchers will find the contents of this book extremely pertinent. Researchers in biotechnology, metallurgy and microbiology will also find much of interest here.
It is well known that the density of molecular hydrogen can be increased by compression and/or cooling, the ultimate limit in density being that of liquid hydrogen. It is less well known that hydrogen densities of twice that of liquid hydrogen can be obtained by intercalating hydrogen gas into metals. The explanation of this unusual paradox is that the absorption of molecular hydrogen, which in TiFe and LaNis is reversible and occurs at ambient temperature and pressure, involves the formation of hydrogen atoms at the surface of a metal. The adsorbed hydrogen atom then donates its electron to the metal conduction band and migrates into the metal as the much smaller proton. These protons are easily accomodated in interstitial sites in the metal lattice, and the resulting metal hydrides can be thought of as compounds formed by the reaction of hydrogen with metals, alloys, and intermetallic compounds. The practical applications of metal hydrides span a wide range of technologies, a range which may be subdivided on the basis of the hydride property on which the application is based. The capacity of the metal hydrides for hydrogen absorption is the basis for batteries as well as for hydrogen storage, gettering, and purification. The temperature-pressure characteristics of metal hydrides are the basis for hydrogen compressors, sensors, and actuators. The latent heat of the hydride formation is the basis for heat storage, heat pumps, and refrigerators.
The first International Conference on Ageing Studies and Lifetime Extension of Materials was held on th July 12-14 , 1999 at St. Catherine's College, Oxford, United Kingdom. Over 230 delegates attended during the three days and heard nearly ninety papers, together with over thirty poster presentations. Sixteen of these papers were keynotes from invited speakers eminent in their field of research. The proceedings were organised into six separate sessions: observation and understanding of real-time and accelerated ageing; experimental techniques; modelling and theoretical studies; lifetime prediction and validation; lifetime extension; and material design for ageing. In doing this, it was hoped to cover most issues of scientific concern inthefield ofmaterials ageing. One important aspect was that the conference did not concentrateon any particular group or type ofmaterial; rather the aim was to attract contributions from workers engaged in ageing studies with as wide a range of materials as possible. In this way, it was hoped that delegates could interactwith and learnfrom those whom they perhapswould not normally come across and that metallurgists could learn from polymer scientists, ceramicists could talk to modellers, and so on, in this important field. A read through the diverse papers contained within these proceedings will confirm that this aim was happily satisfied. Why hold such a meeting? In the modem world, engineered systems are expected to last longer.
The synthesis of multicomponent/multilayered superconducting, conducting, semiconducting and insulating thin films has become the subject of an intensive, worldwide, interdisciplinary research effort. The development of deposition-characterization techniques and the science and technology related to the synthesis of these films are critical for the successful evolution of this interdisciplinary field of research and the implementation of the new materials in a whole new generation of advanced microdevices. This book contains the lectures and contributed papers on various scientific and technological aspects of multicomponent and multilayered thin films presented at a NATO/ASI. Compared to other recent books on thin films, the distinctive character of this book is the interdisciplinary treatment of the various fields of research related to the different thin film materials mentioned above. The wide range of topics discussed in this book include vacuum-deposition techniques, synthesis-processing, characterization, and devices of multicomponent/multilayered oxide high temperature superconducting, ferroelectric, electro-optic, optical, metallic, silicide, and compound semiconductor thin films. The book presents an unusual intedisciplinary exchange of ideas between researchers with cross-disciplinary backgrounds and it will be useful to established investigators as well as postdoctoral and graduate students.
Industrial advances frequently depend on the development of new, special-purpose ma terials possessing specific magnetic, electrical, optical, strength, friction, antifriction, and other properties. Metal alloys produced by the conventional technique of metallurgical reduc tion often do not meet these new requirements. Powder metallurgy, therefore, is of consider able importance in solving many problems of present-day materials science. Its production techniques-solid-phase and liquid-phase sintering, impregnation, hot pressing - make it pos, ... sible to obtain materials from metallic components which are immiscible in the liquid state and also materials in which metals are combined with nonmetallic components such as refract ory compounds- oxides, carbides, nitrides, borides, sUicides, sulfides, etc. The properties of sintered parts depend essentially on the processes occurring during their formation. One of the most promising methods of producing sintered materials of high density with the best combination of various properties is liquid-phase sintering. In recent years, many publications have appeared concerning processes of sintering specific combinations of com ponents, the theoretical basis of liquid-phase sintering, and the laws governing this process. The present work examines liquid-phase sintering processes and the action of capillary forces in models of dispersed solid-liquid systems, and also gives data from theoretical and experi mental studies of liquid-phase sintering in various metal and metal-ceramic systems. Some theoretical generalizations on the principles of sintering processes are presented, and the driv ing forces of sintering and the effect of different conditions on liquid-phase sintering processes are considered."
Technical progress has for a very long time been directly dependent on progress in metallurgy, which is itself connected with improvements in the technology of alloys. Metals are most frequently used in the form of alloys for several reasons: the quantity of pure metal in its native state in the earth's crust is very limited; pure metals must be extracted from ores which are themselves impure. Finally, the methods of treatment used lead more easily to alloys than to pure metals. The most typical case is that of iron, where a pure ore may be found, but which is the starting point for cast iron or steel, alloys of iron and carbon. In addition, the properties of alloys are in general superior to those of pure metals and modem metallurgy consists of controlling these properties so as to make them conform to the requirements of the design office. Whilst the engineer was formerly compelled to adapt his designs and constructions to the materials available, such as wood, stone, bronze, iron, cast iron and ordinary steels, he can now expect, due to metallurgical research, the creation of special alloys meeting specific requirements. These requirements must of course be reasonable, but VIII INTRODUCTION must be sufficiently imperative for them to become the motive for progress.
The results of a NATO Advanced Study Institute (ASI) entitled "Coordination Chemistry Environments in Iron-Containing Proteins and Enzymes - Including Smaller Molecules and Model Systems" are summarized in this book. The ASI was held in the Province of Alberta, Canada, from August 23 to September 4, 1981. The first half of the conference was held on the campus of the University of Alberta, Edmonton, and the second half at the Overlander Lodge, Hinton. Two other conferences had the greatest impact upon the planning for this ASI. One was a NATO ASI held in Tomar, Portugal in September of 1979, entitled "Metal Ions in Biology." Among the organizers for that conference were Allen Hill and Antonio Xavier; we are happy to acknowledge their beneficial influence on our subsequent conference. The other most influential conference was one organized by Ralph Wilkins and Dennis Darnell entitled "Methods for Determining Metal Ion Environments in Proteins" which was held in Las Cruces, New Mexico, U.S.A., January 10-12, 1979. The Las Cruces conference invited lectures were published as Volume 2 of "Advances in Inorganic Biochemistry," G. Eichhorn and L. Marzilli, editors.
The European Collaborative Programme on Materials for Gas Turbines known as COST-50 was initiated in 1971 and has been supported since then by the Commission of European Communities. The achievements made during the first phase of COST-50 were reviewed at the Conference held in Liege, September 25-27, 1978 and published by Applied Science Publishers Ltd. Nine European Countries : Austria, Belgium, the Federal Republic of Germany, France, Italy, The Netherlands, Sweden, Switzerland, the United Kingdom, and the Joint Research Center of the Community, agreed to continue their participation in COST-50 and the results of the second phase were presented at the Conference held in Liege, October 4-6, 1982 under the following headings : - Corrosion and Coatings - Fatigue, Creep and Structural Stability - Processing The technical sessions consisted of invited papers reviewing recent progress in the development of high temperature alloys with particular emphasis on the results of the European Collaborative Programme. Furthermore, some areas were reviewed by eminent speakers from the United States of America, due to their expertise in their respective fields. In this context and as a tradition introduced in 1978, the keynote lecture "Superalloys technology : today and tomorrow" was del ivered by Dr. F. L. Versnyder. The Conference was completed with a significant Poster Session comprising about fifty contributions from Europe and elsewhere. This book comprises a total of fifty four contributions representing almost all of the papers delivered at the technical sessions and a large part of the presentations made at the Poster Session. This publication documents Proceedings of the Symposium on Metal lurgy and Technology of Refractory Metal Alloys, held in Washington, D.C. at the Washington Hilton Hotel on April 25-26, 1968, under sponsorship of the Refractory Metals Committee, Institute of Metals Division, of the Metallurgical Society of AIME, and the National Aeronautics and Space Administration. The Symposium presented critical reviews of selected topics in refractory metal alloys, thereby contributing to an in-depth understanding of the state-of-the-art, and establishing a base line for further research, development, and application. This Symposium is fifth in a series of conferences on refractory metals, sponsored by the Metallurgical Society of AlME. Publications issuing from the conferences are valuable technical and historical source books, tracing the evolution of refractory metals from early laboratory alloying studies to their present status as useful engineering materials. Refractory metals are arbitrarily defined by melting point. A 0 melting temperature of over 3500 F was selected as the minimum for this Symposium, thus excluding chromium and vanadium, which logically could be treated with other refractory metals in Groups VA and VIA of the periodic table. The Refractory Metals Committee is planning reviews of chromium and vanadium in subsequent conferences.
Metals and alloys rely for their application at high temperature on the formation and retention of oxide scales, which act as a barrier between the metallic substrate and the reactive species in the environment such as 0, S, N, C, Cl, etc. This protection concept requires that the oxide grows slowly, develops a dense, uniform layer, is well adherent, has sufficient ductility to accom modate plastic deformation of the substrate and is resistant to thermal cycling. For many years it has been known that small concentrations of certain "active elements" such as Y and the rare earths, as well as carbon and sulphur, can exercise a significant influence upon the oxidation corrosion behaviour of high temperature metals and alloys. An increasing number of experimental studies on this topic have been published recently. However no generally accepted understanding with regard to the detailed mechanisms and the way in which alloy composition and structure, temperature and environmental conditions, etc., are interacting has yet been achieved, although many - often controversial - theories and ideas have been presented. It therefore seemed to be an appropriate time to bring together a group of experts to review and evaluate the current state-of-the-art and to discuss various aspects of this important topic."
Advances in industrial technologies and improved performance of constructional materials are interdependent and have become of increasing concern in recent years. This Conference aimed to - provoke discussion of the limits towards which high temperature alloys properties can, ultimately, be developed, identify the resulting R&D requirements and design developments. Following a key-note paper concerning the relation of current capabilities to requirements for gas turbines the conference was structured into 3 sessions which examined: * the theoretical?ldpracticallimits for HT Alloys, * the potential for development in alloys and processing, * engineering considerations. Finally, feeling perhaps the approaching "wind of change"??1s Conference on remaining alloy potential was wound up with a paper entit1ed "The potential?ld problems ofEngineering Ceramics". The different sessions each included a number of invited papers followed by a series of posters and were concluded by a presentation of a "synthesis" by a sess10n rapporteur and general discussion. This structure is retained in the proceedings, including the discussion points in those cases where?le authors have provided written answers to questions raised.
A straightforward treatment describing the oxidation processes of metals and alloys at elevated temperatures. This 2006 second edition retains the fundamental theory but incorporates advances made in understanding degradation phenomena. The first half provides an authoritative introduction to the basic principles, covering thermodynamics and mechanisms of high temperature corrosion of metals and alloys. The latter half extends the discussion to oxidation processes in complex systems, from reactions in mixed environments to protective techniques, including coatings and atmosphere control. The authors provide a logical and expert treatment of the subject, producing a revised edition that will be a comprehensive guide to material scientists and engineers requiring an understanding of this elementary process.
The 4th International Symposium on the Science and Technology of Sintering was held on 4-6 November 1987 in Tokyo. Among the many technical sessions was one entitled 'Session for Sintering-Case Study'. Over 200 participants heard these invited talks. Although some papers were over 20 years old, it is necessary to understand the authors' way of thinking. Since the end of the Second World War, many excellent papers related to sintering have appeared in many different academic journals. Some of these papers are still of value, and are still being read by today's students. The questions we have to ask are: Why does the scholar think this way? Why did the scholar perform his experiments? What is the mechanism of sintering? What is the liquid phase of sintering? What is the behavior of sintering additives? What is the history and development of sintering theory? This book includes these sort of historical papers and also new original papers on sintering, all of which are very important to our understanding of the subject. Several papers have been added for this English edition, which is thus more comprehensive than its Japanese counterpart. These papers were spread out in many different sources and the benefits of collecting them together in book form is obvious.
R. J. MOREAU, Professor MADYLAM, Inst. Nat. Poly technique de Grenoble, France The material on which the foundryman 1S focus1ng his attent10n 1S a molten metal, ferrous or not, coming from the melt1ng equipment, Wh1Ch is to be del1vered into a mould where it w1ll solidify. The foundryman 1S the last person 1n th1S process who still has the poss1b1l1 ty of acting to control the quality of the casting. Indeed, most of the respons1bil1ty 1n th1S quality bus1ness is vested 1n him. Bes1des, as anyone involved 1n metals processing, he 1S engaged 1n the ongoing effort to achieve the highest eff1c1ency and the best working condit10ns. To deal w1th th1S metal he needs to know f1rst its physical properties (temperature, composit1on, 1mpur1ties ...) and the way they influence 1tS behav10ur (llqU1dus, solidus, structure *. . ). He also needs to know how this complex flu1d flows (head losses in gating parts, flow rates, levels in moulds ...) and 1S modif1ed by its enV1ronment (heat fluxes, temperature var1at10ns, solidification ...). Responding to th1S need requires an important and regularly updated knowledge as well as preC1se measurements and advanced control processes. One may therefore appreciate why the topic "MEASUREMENT AND CONTROL IN LIQUID METAL PROCESSING" was chosen by the CIATF for the 1986 workshop.
The 13th Rare Earth Research Conference was held October 16- 19, 1977 in Wilson Lodge at Oglebay Park near Wheeling, West Vir g1n1a. From the small conference held originally at Lake Arrow head, California in 1960 the meetings have grown steadily in size and stature until they are now recognized as the premier conference devoted exclusively to the science and technology of rare earth systems. In keeping with the spirit which has prevailed since the Lake Arrowhead days a number of improvements were instituted on the oc casion of the 13th Conference. For the first time poster sessions were introduced, and they proved to be a splendid success. This was a year of another first - a review system for manuscripts. Dr. McCarthy, who undertood the arduous task of Program Chairman, and Dr. Rhyne, who along with Dr. McCarthy edited the conference proceedings, were mainly responsible for suggesting and implement ing these innovations. The layout at Wilson Lodge was nearly ideal for the conference in that poster and oral sessions were in very close proximity, facilitating the efforts of the attendees to make the most of the conference. |
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