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Variable Takt Principle - Mastering Variance with Limitless Product Individualization (Hardcover, 1st ed. 2022)
Loot Price: R1,665
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Variable Takt Principle - Mastering Variance with Limitless Product Individualization (Hardcover, 1st ed. 2022)
Series: Management for Professionals
Expected to ship within 12 - 17 working days
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This book describes how the implementation of variable rate
launching in the context of a mixed-model assembly line with
unlimited customization flexibility promotes customer-centric
production. Variable rate launching (VRL) - as opposed to fixed
rate launching (FRL) - eliminates idle time and utility work in
mixed-model assembly lines. Even in the context of limitless
customization, which runs the risk of concentrated peak workloads
and possible longer assembly lines, a variable takt proves to be
more economical than a fixed takt. On the technical side, a fixed
takt requires both a healthy balance of process times and optimal
scheduling to create feasible production schedules, as using
average takt does not allow workers enough time to complete their
tasks for more complex products. Because the variable takt relies
on similar process times for a given product across the entire line
for one product, and all products are given exactly the time they
need for assembly, optimal series-sequencing and regular task
rescheduling can be eliminated. This book is intended as a
reference guide for experienced executives in manufacturing and
academics teaching operational effectiveness for customer-centric
production, and makes extensive references to AGCO Fendt's modern
tractor line in Marktoberdorf, Germany. The book also offers
application case studies from companies in related industries such
as automotive, electronics, and machine tools. The book's key
message is that variation should not be universally eliminated from
manufacturing. As such, the book represents a counterpoint to the
philosophy advocated by the Toyota Production System.
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