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Books > Professional & Technical > Industrial chemistry & manufacturing technologies > Metals technology / metallurgy
Erosive wear is characterized by successive loss of material from the surface due to the continuous impact of solid particles. This type of wear affects numerous industries, such as power generation, mining, and the pneumatic transportation of solids. The worst case scenario normally occurs where there is a combination of both erosion and oxidation, especially at high temperatures. In order to minimize damage caused by erosive wear, many authors propose the use of better bulk materials or surface coatings, and generally cermets are suggested. Various researchers have conducted experiments to study the wear mechanisms occurring in this kind of materials, but most of these experiments do not lead to similar results; in fact, there is no accordance among the authors, and moreover, some wear variables are ignored. In this book, studies undertaken in this field by several investigators have been discussed extensively. At the end of it, table reviews are suggested to summarize the most important mechanisms of the erosive wear in bulk and coating cermets.
This book introduces readers to the fundamental properties and practical applications of shape memory alloys (SMAs) from the perspective of seismic engineering. It objectively discusses the superiority of this novel class of materials, which could potentially overcome the limitations of conventional seismic control technologies. The results, vividly presented in the form of tables and figures, are demonstrated with rigorous experimental verifications, supplemented by comprehensive numerical and analytical investigations. The book allows readers to gain an in-depth understanding of the working mechanisms of various SMA-based structural devices and members, including beam-to-column connections, dampers, and braces, while also providing them with a broader vision of next-generation, performance-based seismic design for novel adaptive structural systems. Helping to bridge the gap between material science and structural engineering, it also sheds light on the potential of commercializing SMA products in the construction industry. The cutting-edge research highlighted here provides technical incentives for design professionals, contractors, and building officials to use high-performance and smart materials in structural design, helping them stay at the forefront of construction technology.
Laser shock processing (LSP) is a new and promising surface treatment technique for improving the fatigue durability, corrosion, wear resistance and other mechanical properties of metals and alloys. During LSP, the generated shock wave can introduce a deep compressive residual stress into the material, due to its high-pressure (GPa-TPa), ultra-fast (several tens nanoseconds), ultra-high strain-rate and high-energy. The overall properties and behavior of metal materials subjected to LSP were significantly improved because a refined surface layer was successfully obtained. Nevertheless, up to now, a clear scenery between micro-structure and macro-property of the refined surface layer, especially formation of sub-micrometer grains from coarse grains during severe plastic deformation, is still pending. Therefore, the basic studies of the underlying mechanism for grain refinement by ultra-high strain-rate presented in this book becomes more and more crucial.
The objective of this book, being the first one on magnesium injection molding, is to treat both the scientific background and the technological aspects as they are understood at present. All aspects of material development, manufacturing and engineering are covered. The book provides a single source of information covering the interdisciplinary field of net shape forming of magnesium alloys. It reflects a unique blend of science and industrial practice.
This book equips a reader with knowledge necessary for critical
analysis of innovations in electric arc furnaces and helps to
select the most effective ones and for their successful
implementation. The book also covers general issues related to
history of development, current state and prospects of steelmaking
in Electric Arc Furnaces. Therefore, it can be useful for everybody
who studies metallurgy, including students of colleges and
universities.
This volume discusses the great potential of metal nanoparticle catalysts for complicated molecular synthesis and reviews the current progress of this field. The development of highly active and stable heterogeneous catalysts is a crucial subject in modern science. However, development of heterogeneous catalysts for fine chemical synthesis has lagged far behind those for bulk chemical process. In recent years metal nanoparticle catalysts have been of great interest in this area due to their unique activity, ease of heterogenization, and robustness. Therefore, metal nanoparticle catalysts are an excellent candidate for the above-mentioned active and robust heterogeneous catalysts and this book provides an overview of this area. The present volume summarizes recent progress on nanoparticle catalysis for various organic transformations from simple redox reactions to complex asymmetric C-C bond forming reactions and also presents seminal studies on new technologies. It comprehensively summarizes advances in metal nanoparticle catalysis across several aspects including reaction manners, mechanistic investigations and new synthetic methodologies to encourage the use of metal nanoparticle catalysts for future organic synthesis. This volume will be of interest to students, researchers and professionals focused on the next-generation of fine chemical synthesis.
Tin (Sn) whiskers are electrically conductive, single crystal eruptions that grow from Sn film surfaces. Their high aspect ratio presents reliability problems for the electronics industry due to bridging and metal arcing, leading to malfunctions and catastrophic failures in many electronic systems (including satellite and defense sectors). Due to legislation in the EU, Japan, and the U.S., mandating a gradual shift from lead (Pb)-based to lead-free solders and board finishes, there has been a reemergence of Sn whiskers. Continuing reports of Sn whisker induced failures coupled with the lack of an industry-accepted understanding of whisker growth and/or test methods to identify whisker prone products has made pure/high Sn substitutes a risky proposition in high reliability systems. This thesis is designed to clarify and control the fundamental mechanisms that govern whisker formation. The research focuses on reproducible "laboratory" created whiskers under a variety of rigorously controlled environmental factors such as film thickness, film stress, substrate material, gas environment, and humidity exposure, which are known to play a significant role in whisker production. The ultimate question of how to impede and/or prevent whisker growth is also addressed and shows that whisker prevention is possible via hard metal capping films, which are impenetrable by whiskers.
Magnetic nanocatalysts are becoming an important tool for greener catalytic processes in chemical transformations in view of the ease of their removal from a reaction medium. This book explores assorted magnetic nanocatalysts, their deployment in synthesis, chemical transformation and their recovery and reuse. Various thematic topics embodied include magnetic nanocatalysts for S-S bond formation, N-heterocycle formation, C-heteroatom bond formation, silica-supported catalysts, multicomponent reactions, including their recyclability; another available volume emphasizes the utility of magnetic nanocatalysts in industrial appliances.
This book explores the application of external physical fields to the solidification processing of metallic alloys. Leading academics from around the world present comprehensive and critical reviews on state-of-the-art research and discuss possible future directions. Major physical fields, including electromagnetic, electric, acoustic, and thermal, are considered. In addition, the most advanced synchrotron X-ray based real-time and in-situ studies and numerical modeling methodologies are reviewed and discussed, with a special emphasis on their applications to the solidification processes. Throughout, all chapters are illustrated with both historical and very recent research cases, including typical examples of in-situ studies, modeling, and simulation. This book contains essential knowledge and information suitable for a wide audience, from undergraduate and postgraduate students to academics, practicing researchers, and engineers in materials, metallurgy, and manufacturing.
Sintering is fast becoming one of the most important industrial
techniques for optimising the capabilities of different materials.
This book explores the interconnections and differentiations between artisanal workshops and alchemical laboratories and between the arts and alchemy from Antiquity to the eighteenth century. In particular, it scrutinizes epistemic exchanges between producers of the arts and alchemists. In the fifteenth and sixteenth centuries the term "laboratorium" uniquely referred to workplaces in which chemical operations were performed: smelting, combustion, distillation, dissolution and precipitation. Artisanal workshops equipped with furnaces and fire in which chemical operations were performed were also known as laboratories. Transmutational alchemy (the transmutation of all base metals into more noble ones, especially gold) was only one aspect of alchemy in the early modern period. The practice of alchemy was also about the chemical production of things--medicines, porcelain, dyes and other products as well as precious metals and about the knowledge of how to produce them. This book uses examples such as the "Uffizi" to discuss how Renaissance courts established spaces where artisanal workshops and laboratories were brought together, thus facilitating the circulation of materials, people and knowledge between the worlds of craft (today s decorative arts) and alchemy. Artisans became involved in alchemical pursuits beyond a shared material culture and some crafts relied on chemical expertise offered by scholars trained as alchemists. Above all, texts and books, products and symbols of scholarly culture played an increasingly important role in artisanal workshops. In these workplaces a sort of hybrid figure was at work. With one foot in artisanal and the other in scholarly culture this hybrid practitioner is impossible to categorize in the mutually exclusive categories of scholar and craftsman. By the seventeenth century the expertise of some glassmakers, silver and goldsmiths and producers of porcelain was just as based in the worlds of alchemical and bookish learning as it was grounded in hands-on work in the laboratory. This book suggests that this shift in workshop culture facilitated the epistemic exchanges between alchemists and producers of the decorative arts."
This comprehensive summary of the current state of the art of titanium addresses all aspects of titanium. It is all covered, from the magical metal 's basic characteristics and physical metallurgy to the correlations between processing, microstructure and properties. Richly illustrated with more than 300 figures, this compendium takes a conceptual approach to the physical metallurgy and applications of titanium, making it suitable as a reference and tutorial for materials scientists and engineers.
Steels and computer-based modelling are fast growing fields in materials science as well as structural engineering, demonstrated by the large amount of recent literature. Steels: From Materials Science to Structural Engineering combines steels research and model development, including the application of modelling techniques in steels. The latest research includes structural engineering modelling, and novel, prototype alloy steels such as heat-resistant steel, nitride-strengthened ferritic/martensitic steel and low nickel maraging steel. Researchers studying steels will find the topics vital to their work. Materials experts will be able to learn about steels used in structural engineering as well as modelling and apply this increasingly important technique in their steel materials research and development.
This book comprises chapters on research work done around the globe in the area of artificial intelligence (AI) applications in sheet metal forming. The first chapter offers an introduction to various AI techniques and sheet metal forming, while subsequent chapters describe traditional procedures/methods used in various sheet metal forming processes, and focus on the automation of those processes by means of AI techniques, such as KBS, ANN, GA, CBR, etc. Feature recognition and the manufacturability assessment of sheet metal parts, process planning, strip-layout design, selecting the type and size of die components, die modeling, and predicting die life are some of the most important aspects of sheet metal work. Traditionally, these activities are highly experience-based, tedious and time consuming. In response, researchers in several countries have applied various AI techniques to automate these activities, which are covered in this book. This book will be useful for engineers working in sheet metal industries, and will serve to provide future direction to young researchers and students working in the area.
Reviews in Plasmonics is a comprehensive collection of current trends and emerging hot topics in the field of Plasmonics and closely related disciplines. It summarizes the years progress in Plasmonics and its applications, with authoritative analytical reviews specialized enough to be attractive to professional researchers, yet also appealing to the wider audience of scientists in related disciplines of Plasmonics.
This book introduces readers to titanium matrix composites (TMCs) with novel network microstructures. The bottleneck problem of extreme brittleness and low strengthening effect surrounding TMCs fabricated by means of powder metallurgy has recently been solved by designing network microstructures, which yield both high strength and superior ductility. As such, network structured TMCs will increasingly offer materials characterized by low weight, high strength, high temperature resistance and superior deformability. The book systematically addresses the design, fabrication, microstructure, properties, modification, and toughening mechanisms of these composites, which will help us find innovative solutions to a range of current and future engineering problems.
Magnesium, with a density of 1.74 g/cm, is the lightest structural metal, and magnesium and its alloys are increasingly the material of choice for weight-critical applications such as in land-based transport systems. Magnesium Technology substantially updates and complements existing reference sources on this key material. It assembles international contributions from seven countries covering the wide range of research programs into new alloys with the requisite property profiles, i.e., the current state of both research and technological application of magnesium. In particular, the international team of authors cover key topics, such as: casting and wrought alloys; fabrication methods; corrosion and protection; engineering requirements and strategies, examples from the automobile, aerospace, and consumer-goods industries, and recycling. This authoritative reference and overview addresses materials researchers as well as design engineers.
This book helps designers and manufacturers to select and develop the most suitable and competitive steel structures, which are safe, fit for production and economic. An optimum design system is used to find the best characteristics of structural models, which guarantee the fulfilment of design and fabrication requirements and minimize the cost function. Realistic numerical models are used as main components of industrial steel structures. Chapter 1 containts some experiences with the optimum design of steel structures Chapter 2 treats some newer mathematical optimization methods. Chapter 3 gives formulae for fabrication times and costs. Chapters 4 deals with beams and columns. Summarizes the Eurocode rules for design. Chapter 5 deals with the design of tubular trusses. Chapter 6 gives the design of frame structures and fire-resistant design rules for a frame. In Chapters 7 some minimum cost design problems of stiffened and cellular plates and shells are worked out for cases of different stiffenings and loads. Chapter 8 gives a cost comparison of cylindrical and conical shells. The book contains a large collection of literatures and a subject list and a name index.
The physics of metal forming and metal removing is normally expressed using non-linear partial differential equations which can be solved using the finite element method (FEM). However, when the process parameters are uncertain and/or the physics of the process is not well understood, soft computing techniques can be used with FEM or alone to model the process. Using FEM, fuzzy set theory and neural networks as modeling tools; Modeling of Metal Forming and Machining Processes provides a complete treatment of metal forming and machining, and includes: a [ an explanation of FEM and its application to the modeling of manufacturing processes; a [ a discussion of the numerical difficulties of FEM; a [ chapters on the application of soft computing techniques in this modeling process. The algorithms and solved examples included make Modeling of Metal Forming and Machining Processes of value to postgraduates, senior undergraduates, lecturers and researchers in these fields. R&D engineers and consultants for the manufacturing industry will also find it of use.
Solder joints are ubiquitous in electronic consumer products. The European Union has a directive to ban the use of Pb-based solders in these products on July 1st, 2006. There is an urgent need for an increase in the research and development of Pb-free solders in electronic manufacturing. For example, spontaneous Sn whisker growth and electromigration induced failure in solder joints are serious issues. These reliability issues are quite complicated due to the combined effect of electrical, mechanical, chemical, and thermal forces on solder joints. To improve solder joint reliability, the science of solder joint behavior under various driving forces must be understood. In this book, the advanced materials reliability issues related to copper-tin reaction and electromigration in solder joints are emphasized and methods to prevent these reliablity problems are discussed.
This edited volume presents new data and insights from the most internationally respected PGE experts, representing a variety of disciplines ranging from chemistry, geochemistry, biology, environmental science to toxicology and environmental health. It builds upon three previous co-edited books published by Springer, Zereini and Alt (Eds.) (1999, 2000 and 2006), incorporating the most recent advances on the topic. The book covers the following topical areas related to PGE: sources and applications, analytical methods, environmental fate, bioavailability and chemical behaviour, use of bioindicators and human exposures and health risk potential. Highly interdisciplinary in orientation, this book is a comprehensive guide to academics, students and professionals working in a number of different scientific fields, who are interested in topics related to platinum metal emissions in the environment.
This book provides a working knowledge of the modeling and engineering applications of shape memory alloys (SMAs), beginning with a rigorous introduction to continuum mechanics and continuum thermodynamics as they relate to the development of SMA modeling.Modern SMAs can recover from large amounts of bending and deformation, and millions of repetitions within recoverable ranges. SMAs are used in the medical industry to create stents, in the dental industry to create dental and orthodontic archwires, and in the aerospace industry to create fluid fittings. The text presents a unified approach to the constitutive modeling of SMAs, including modeling of magnetic and high temperature SMAs. |
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