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Books > Professional & Technical > Industrial chemistry & manufacturing technologies > Industrial chemistry > Plastics & polymers technology
During the last two decades, the production of polymers and plastics has been increasing rapidly. In spite of developing new polymers and polymeric materials, only 40-60 are used commercially on a large scale. It has been estimated that half of the annual production of polymers is employed outdoors. Increasing the stability of polymers and plastics towards heat, light, atmospheric oxygen and other environmental agents and weathering conditions has always been a very important problem. The photochemical instability of most of polymers limits them to outdoor application, where they are photo degraded fast over periods ranging from months to a few years. To the despair of technologists and consumers alike, photodegrada tion and environmental ageing of polymers occur much faster than can be expected from knowledge collected in laboratories. In many cases, improved methods of preparation and purification of both monomers and polymers yield products of better quality and higher resistance to heat and light. However, without stabilization of polymers by applica tion of antioxidants (to decrease thermal oxidative degradation) and photostabilizers (to decrease photo-oxidative degradation) it would be impossible to employ polymers and plastics in everyday use.
Understanding the dynamics of reactive polymer processes allows scientists to create new, high value, high performance polymers. Chemorheology of Polymers provides an indispensable resource for researchers and practitioners working in this area, describing theoretical and industrial approaches to characterising the flow and gelation of reactive polymers. Beginning with an in-depth treatment of the chemistry and physics of thermoplastics, thermoset and reactive polymers, the core of the book focuses on fundamental characterization of reactive polymers, rheological (flow characterization) techniques and the kinetic and chemorheological models of these systems. Uniquely, the coverage extends to a complete review of the practical industrial processes used for these polymers and an insight into the current chemorheological models and tools used to describe and control each process. This book will appeal to polymer scientists working on reactive polymers within materials science, chemistry and chemical engineering departments as well as polymer process engineers in industry.
In a unified treatment for the broad subject of materials, this book presents some fascinating phenomena associated with the remarkable performance of polymers and chemical materials. It provides a comprehensive description of the applications and tools for chemical polymeric materials. It also includes the background information necessary for assimilating the current academic literature on complex materials and their applications.
This volume includes reviews on tackling polymer characterisation problems and on developing specific characterisation techniques. The first two chapters and the last chapter describe progress in providing character isation information for polymers containing long-chain branching, for polymer blends, and for polymers having preferred orientation. The remaining chapters review progress in individual techniques, showing with examples the characterisation results which may be obtained. It is recognised that the degree of chain branching which can evolve in some polymerisation processes can have a marked effect on the flow properties of a polymer, and therefore on polymer processing behaviour. In the first chapter the characterisation of long-chain branching from measurements of the molecular size and molar mass of a polymer in dilute solution is outlined. It is indicated that a complete characterisation of branching requires the combined use of several techniques, emphasising in particular recent developments involving gel permeation chromatography. Thermal analysis and infrared spectroscopy are widely used techniques in polymer characterisation. Both techniques can provide, very quickly, significant results with readily available instrumentation. This is illustrated by the review of the characterisation of polymer blends by thermal analysis in Chapter 2. An assessment of blend morphology, which influences the behaviour of a material consisting of two or more polymers, is presented in terms of transition temperatures. Conventional infrared spectroscopy involves dispersive spectrometers which do not always provide accurate information on composition and structure for complex polymeric materials."
Over two decades ago, !he term characterisation covered just those techniques which measured the properties of polymers in solution in order to determine molecular weight and size. The discoveries of stereoregular polymers and polymer crystals created the need for new and advanced techniques for characterising chain structures and bulk properties. Further demands for new and improved characterisation methods for bulk polymers have resulted from the recent development and exploitation of multi phase polymeric systems, such as polymer blends, block and graft copolymers, and polymer composites. Today, therefore, characterisation is a very important part of polymer science. The polymer chemist must know the chain length, chain microstructure and chain conformation of the polymers he or she has prepared, i. e. the determination of molecular properties. The scientist involved in exploiting polymers in such applications as plastics, elastomers, fibres, surface coatings and adhesives must be informed on the morphology and physical and mechanical behaviour of his or her products, i. e. the determination of bulk and surface properties and their dependence on molecular properties. The techniques required for these determinations now cover an extremely wide field. Our aim has been to review a number of techniques critically and in sufficient depth so that the present state and future potential of each technique may be judged by the reader. Three criteria were used in the selection of techniques. First, we wished to present new methods which have been developed actively in the polymer field during the past five years.
From the late-1960's, perfluorosulfonic acid (PFSAs) ionomers have dominated the PEM fuel cell industry as the membrane material of choice. The "gold standard' amongst the many variations that exist today has been, and to a great extent still is, DuPont's Nafion (R) family of materials. However, there is significant concern in the industry that these materials will not meet the cost, performance, and durability requirementsnecessary to drive commercialization in key market segments - es- cially automotive. Indeed, Honda has already put fuel cell vehicles in the hands of real end users that have home-grown fuel cell stack technology incorporating hydrocarbon-based ionomers. "Polymer Membranes in Fuel Cells" takes an in-depth look at the new chem- tries and membrane technologies that have been developed over the years to address the concerns associated with the materials currently in use. Unlike the PFSAs, which were originally developed for the chlor-alkali industry, the more recent hydrocarbon and composite materials have been developed to meet the specific requirements of PEM Fuel Cells. Having said this, most of the work has been based on derivatives of known polymers, such as poly(ether-ether ketones), to ensure that the critical requirement of low cost is met. More aggressive operational requi- ments have also spurred the development on new materials; for example, the need for operation at higher temperature under low relative humidity has spawned the creation of a plethora of new polymers with potential application in PEM Fuel Cells.
Polymer science has matured into a fully accepted branch of materials science. This means that it can be described as a 'chain of knowledge' (Manfred Gordon), the beads of the chain representing all the topics that have to be studied in depth if the relationship between the structure of the molecules synthesized and the end-use properties of the material they constitute is to be understood. The term chain indicates the connectivity of the beads, i.e. the multidisciplinary approach required to achieve the aim, knowledge, here defined as quantitative understanding of the relationship mentioned above in all its parts. Quite a few conferences are being held at which the disciplinar beads themselves are discussed in detail, and new results within their framework are presented. In this respect, the TUPAC Microsymposia in Prague have made themselves indispensable, to mention one successful example. The bi annual TUPAC Symposia on Macromolecules, on the other hand, supply interdisciplinary meeting places, which have the advantage and the disadvantage of a large attendance. Smaller-size conferences of a similar nature can often be found on a national level. The organizers of the young, but already well-appreciated, Rolduc Meetings on the interplay between fundamental science and technology in the polymer field struck an interesting chord' when they realized that focussing on the basic science behind technological problems would serve the purpose of concentration on insight along the chain of knowledge and avoid the surrender to too large a size for the meeting to really be a meeting."
"Biopolymers Reuse, Recycling and Disposal" is the first book covering all aspects of biopolymer waste management and post-usage scenarios, embracing existing technologies, applications, and the behavior of biopolymers in various waste streams. The book investigates the benefits and weaknesses, social, economic and environmental impacts, and regulatory aspects of each technology. It covers different types of recycling and degradation, as well as life cycle analysis, all supported by case studies, literature references, and detailed information about global patents. Patents in particular comprising 80% of published technical literature in this emerging field, widely scattered, and often available in Japanese only are a key source of information. Dr. Niaounakis draws on disciplines such as polymer science,
management, biology and microbiology, organic chemistry,
environmental chemistry, and patent law to produce a reference
guide for engineers, scientists and other professionals involved in
the development and production of biopolymers, waste management,
and recycling. This information is also valuable for regulators,
patent attorneys and academics working in this field.
Because of the sheer size and scope of the plastics industry, the title Developments in Plastics Technology now covers an incredibly wide range of subjects or topics. No single volume can survey the whole field in any depth and what follows is, therefore, a series of chapters on selected topics. The topics were selected by us, the editors, because of their immediate relevance to the plastics industry. When one considers the advancements of the plastics processing machinery (in terms of its speed of operation and conciseness of control), it was felt that several chapters should be included which related to the types of control systems used and the correct usage of hydraulics. The importance of using cellular, rubber-modified and engineering-type plastics has had a major impact on the plastics industry and therefore a chapter on each of these subjects has been included. The two remaining chapters are on the characterisation and behaviour of polymer structures, both subjects again being of current academic or industrial interest. Each of the contributions was written by a specialist in that field and to them all, we, the editors, extend our heartfelt thanks, as writing a contribution for a book such as this, while doing a full-time job, is no easy task.
Polymer semiconductor is the only semiconductor that can be processed in solution. Electronics made by these flexible materials have many advantages such as large-area solution process, low cost, and high performance. Researchers and companies are increasingly dedicating time and money in polymer electronics. This book focuses on the fundamental materials and device physics of polymer electronics. It describes polymer light-emitting diodes, polymer field-effect transistors, organic vertical transistors, polymer solar cells, and many applications based on polymer electronics. The book also discusses and analyzes in detail preparation techniques and device properties of polymer electronics.
Biopolymers represent a carbon emission solution: they are green and eco-friendly with a variety of uses in biomedical engineering, the automotive industry, the packaging and paper industries, and for the development of new building materials. This book describes the various raw materials of biopolymers and their chemical and physical properties, the polymerization process, and the chemical structure and properties of biopolymers. Furthermore, this book identifies the drawbacks of biopolymers and how to overcome them through modification methods to enhance the compatibility, flexibility, physicochemical properties, thermal stability, impact response, and rigidity.
This book deals with the micromechanical characterization of polymer materials. It emphasizes microhardness as a technique capable of detecting a variety of morphological and textural changes in polymers. The authors provide a comprehensive introduction to the microhardness of polymers, including descriptions of the various testing methods in materials science and engineering. They also discuss the micromechanical study of glassy polymers and the relevant aspects of microhardness of semicrystalline polymers. Numerous application examples of the microhardness technique for the characterization of polymeric materials help readers develop a solid understanding of the material. These real world examples include the influence of polymer processing, the use in weathering tests, the characterization of modified polymer surfaces, and others. This book will be of use to graduate level materials science students, as well as research workers in materials science, mechanical engineering and physics departments interested in the microindentation hardness of polymer materials.
This book is derived from a recent project sponsored by the Polymer Engineering Directorate of the SERC and carried out at the University of Lancaster under the joint auspices of the Departments of Chemistry and Engineering. The project set out to provide a novel type of teaching material for introducing polymers and their uses to students, especially of engineering. Case studies of real examples of polymers at work are used, so the student or teacher can start with a successful and well-designed product and work backwards to its origins in the market, in design and material selection and in the manufacturing process. The philosophy is that such an approach captures interest right at the start by means of a real example and then retains it because of the relevance of the technical explanation. This after all is what most of us do habitually; we turn to examples to make our point. The hope is that subject matter with a somewhat notorious reputation among engineers, such as aspects of polymer chemistry and the non-linear behaviour of polymers under mechanical loading will be fairly painlessly absorbed through the context of the examples. Each study becomes a separate chapter in the book. The original studies, and hence the present chapters, vary in length because different topics demanded different approaches. No attempt has been made to alter this, or to adopt a standardized format because to have done so would have interfered with the vitality of the original work.
Block copolymers represent an important class of multi-phase material, which have received very widespread attention, particularly since their successful commercial development in the mid-1960s. Much of the interest in these polymers has arisen because of their rather remarkable micro phase morphology and, hence, they have been the subject of extensive microstructural examination. In many respects, the quest for a comprehensive interpretation of their structure, both theoretically and experimentally, has not been generally matched by a corresponding enthusiasm for developing structure/property relationships in the context of their commercial application. Indeed, it has been left largely to the industrial companies involved in the development and utilization of these materials to fulfil this latter role. While it is generally disappointing that a much greater synergism does not exist between science and technology, it is especially sad in the case of block copolymers. Thus these materials offer an almost unique opportunity for the application of fundamental structural and property data to the interpretation of the properties of generally processed artefacts. Accordingly, in this book, the editor has drawn together an eminent group of research workers, with the specific intention of highlighting some of those aspects of the science and technology of block copolymers that are potentially important if further advances are to be made either in material formulation or utilization. For example, special consideration is given to the relationship between the flow properties of block copo lymers and their microstructure."
This book provides readers with a comprehensive toolbox for dispersing single-walled and multiwalled carbon nanotubes in thermoplastic polymer matrices. The book starts with an overview of all known techniques for dispersing CNTs in thermoplastic polymers and then concentrates on one of the most versatile techniques known nowadays: the so-called latex technology. Also discussed are the basic principles of this latex technology, the role of the matrix viscosity on percolation threshold, the importance of the intrinsic CNT quality, the use of "smart" surfactants facilitating electron transport in the final composite, the preparation of highly loaded master-batches, which can be diluted with virgin polymer by melt-extrusion, and some promising potential applications.
This book is an authoritative and comprehensive account of the principles and practice of NMR spectroscopy of solids as applied to polymeric materials to determine their structure and dynamics at a molecular level. NMR spectroscopy has been applied to the characterization of polymers in solid state for over 40 years. The past few decades have seen the development of many new NMR capabilities, including high-resolution techniques for solids, multi-dimensional methods, deuterium NMR and others. All of these developments have contributed to a dramatic increase in the power and applicability of NMR for the characterization, at a molecular level, of the dynamics and structural organization of polymeric solids. The applications chapters emphasize the polymer types and properties. The authors have included an introduction to all the main principles of the technique involved in its application to solid polymers. Rigorous and detailed analytical treatment of all main areas is also available.
This book discusses new developments in an up-to-date, coherent and objective set of chapters by eminent researchers in the area of polypropylene-based biocomposites and bionanocomposites. It covers, biomaterials such as cellulose, chitin, starch, soy protein, hemicelluloses, polylactic acid and polyhydroxyalkanoates. Other important topics such as hybrid biocomposites and bionanocomposites of polypropylene, biodegradation study of polypropylene-based biocomposites and bionanocomposites, polypropylene-based bionanocomposites for packaging applications, polypropylene-based carbon nanomaterials reinforced nanocomposites, degradation and flame retardency of polypropylene-based composites and nanocomposites, are covered as well.
Provides an easy-to-read introduction to the area of polymer flooding to improve oil production The production and utilization of oil has transformed our world. However, dwindling reserves are forcing industry to manage resources more efficiently, while searching for alternative fuel sources that are sustainable and environmentally friendly. Polymer flooding is an enhanced oil recovery technique that improves sweep, reduces water production, and improves recovery in geological reservoirs. This book summarizes the key factors associated with polymers and polymer flooding--from the selection of the type of polymer through characterization techniques, to field design and implementation--and discusses the main issues to consider when deploying this technology to improve oil recovery from mature reservoirs. Essentials of Polymer Flooding Technique introduces the area of polymer flooding at a basic level for those new to petroleum production. It describes how polymers are used to improve efficiency of "chemical" floods (involving surfactants and alkaline solutions). The book also offers a concise view of several key polymer-flooding topics that can't be found elsewhere. These are in the areas of pilot project design, field project engineering (water quality, oxygen removal, polymer dissolution equipment, filtration, pumps and other equipment), produced water treatment, economics, and some of the important field case histories that appear in the last section. Provides an easy to read introduction to polymer flooding to improve oil production whilst presenting the underlying mechanisms Employs "In A Nutshell" key point summaries at the end of each chapter Includes important field case studies to aid researchers in addressing time- and financial-consumption in dealing with this issue Discusses field engineering strategies appropriate for professionals working in field operation projects Essentials of Polymer Flooding Technique is an enlightening book that will be of great interest to petroleum engineers, reservoir engineers, geoscientists, managers in petroleum industry, students in the petroleum industry, and researchers in chemical enhanced oil recovery methods.
The novel properties of multifunctional polymer nanocomposites make them useful for a broad range of applications in fields as diverse as space exploration, bioengineering, car manufacturing, and organic solar cell development, just to name a few. Presenting an overview of polymer nanocomposites, how they compare with traditional composites, and their increasing commercial importance, Multifunctional Polymer Nanocomposites conveys the significance and various uses of this new technology for a wide audience with different needs and levels of understanding. Exploring definitions, architectures, applications, and fundamental principles of various functions of multifunctional polymeric smart materials-from bulk to nano-this book covers the use of multifunctional polymer nanocomposites in: Carbon nanotubes Electroactive and shape memory polymers Magnetic polymers Biomedical and bioinformation applications Fire-resistance treatments Coating technologies for aeronautical applications Ocean engineering A practical analysis of functional polymers, nanoscience, and technology, this book integrates coverage of fundamentals, research and development, and the resulting diversity of uses for multifunctional polymers and their nanocomposites. Quite possibly the first reference of its kind to explore the progress of polymer nanocomposites in terms of their multifunctionality, it covers both theory and experimental results regarding the relationships between the effective properties of polymer composites and those of polymer matrices and reinforcements. This book is a powerful informational resource that illustrates the importance of polymer nanomaterials, examining their applications in various sectors to promote new, novel research and development in those areas. It will be a welcome addition to the libraries of not only engineering researchers, but senior and graduate students in relevant fields.
The most comprehensive volume to date on the design and manufacture of plastics Plastic product design relies on the same formulas and procedures used for the design of metal, yet plastics are unique building materials that require more in-depth knowledge to produce acceptable results. Plastic product designers must address specific quality control concerns in order to produce quality products at acceptable costs. Covering the many variables that impact the success of a plastics manufacturing program, Industrial Design of Plastics Products provides a complete resource for the efficient design and production of plastics. Industrial Design of Plastics Products lists all steps necessary for effectively designing a plastic product for any industry. Physical properties and agency codes are listed, as well as full checklists for all areas of product design, contract, material selection, assembly techniques, manufacture, tooling, decoration, and shipping. The text also offers a list of examples with corresponding case studies to illustrate key concepts. Other features of this comprehensive volume include:
Successful plastic product design involves using the design team method to determine which material, mold, and process is best to manufacture a product. Industrial Design of Plastics Products provides a more detailed treatment in the basics of the subject than any other available resource, proving invaluable to design, chemical, and electrical engineers; materials scientists; and plastics manufacturers.
Biopolymers are attracting immense attention of late because of their diverse applications that can address growing environmental concerns and energy demands. The development of various biomaterials creates significant advancements in the medical field as well, and many biopolymers are used for the fabrication of biomaterials. Together, biopolymers and biomaterials create great potential for new materials, applications, and uses. This new volume, Biopolymers and Biomaterials, covers the science and application of biopolymers and biomaterials. It presents an array of different studies on biopolymers and biomaterials, along with their results, interpretation, and the conclusions arrived at through investigations. It includes biopolymer synthesis, their characterizations, and their potential applications. The book begins with an explanation of the different biopolymers used in the textile industry, their advantages and disadvantages, and their applications.
Nanoscale pattern transfer technology using molds is a rapidly advancing area and one that has seen much recent attention due to its potential for use in nanotechnology industries and applications. However, because of these rapid advances, it can be difficult to keep up with the technological trends and the latest cutting-edge methods. In order to fully understand these pioneering technologies, a comprehensive understanding of the basic science and an overview of the techniques are required. Nanoimprint Technology: Nanotransfer for Thermoplastic and Photocurable Polymers covers the latest nanotransfer science based on polymer behaviour. Polymer fluid dynamics are described in detail, and injection moulding, nanoimprint lithography and micro contact printing are also discussed. Cutting-edge nanotransfer technologies and applications are also considered and future trends in industry are examined. Key features: Covers the fundamentals of nanoimprint technology Presents cutting-edge techniques and applications Provides industrial examples and describes the mold fabrication process Considers nanotransfer of thermoplastics by simulation Describes the design and evaluation of UV curable polymer Nanoimprint Technology: Nanotransfer for Thermoplastic and Photocurable Polymers is a comprehensive reference for industry engineers as well as graduate and undergraduate students, and is a useful source of information for anyone looking to improve their understanding of nanotransfer mechanisms and methods.
Reflecting the exceptional growth in the use of nanostructured
materials for an increasing range of industrial applications,
Polymer Nanocomposites Handbook comprehensively covers the
synthesis of nanomaterials that act as the building blocks of
polymer nanocomposites and polymers that act as matrix
materials. |
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