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Books > Professional & Technical > Mechanical engineering & materials > Production engineering > Reliability engineering
This book describes the challenges that critical infrastructure systems face, and presents state of the art solutions to address them. How can we design intelligent systems or intelligent agents that can make appropriate real-time decisions in the management of such large-scale, complex systems? What are the primary challenges for critical infrastructure systems? The book also provides readers with the relevant information to recognize how important infrastructures are, and their role in connection with a society's economy, security and prosperity. It goes on to describe state-of-the-art solutions to address these points, including new methodologies and instrumentation tools (e.g. embedded software and intelligent algorithms) for transforming and optimizing target infrastructures. The book is the most comprehensive resource to date for professionals in both the private and public sectors, while also offering an essential guide for students and researchers in the areas of modeling and analysis of critical infrastructure systems, monitoring, control, risk/impact evaluation, fault diagnosis, fault-tolerant control, and infrastructure dependencies/interdependencies. The importance of the research presented in the book is reflected in the fact that currently, for the first time in human history, more people live in cities than in rural areas, and that, by 2050, roughly 70% of the world's total population is expected to live in cities.
This book shows how to build in and assess reliability, availability, maintainability, and safety (RAMS) of components, equipment, and systems. It presents the state of the art of reliability (RAMS) engineering, in theory & practice, and is based on over 30 years author's experience in this field, half in industry and half as Professor of Reliability Engineering at the ETH, Zurich. The book structure allows rapid access to practical results. Methods & tools are given in a way that they can be tailored to cover different RAMS requirement levels. Thanks to Appendices A6 - A8 the book is mathematically self-contained, and can be used as a textbook or as a desktop reference with a large number of tables (60), figures (210), and examples / exercises^ 10,000 per year since 2013) were the motivation for this final edition, the 13th since 1985, including German editions. Extended and carefully reviewed to improve accuracy, it represents the continuous improvement effort to satisfy reader's needs and confidence. New are an introduction to risk management with structurally new models based on semi-Markov processes & to the concept of mean time to accident, reliability & availability of a k-out-of-n redundancy with arbitrary repair rate for n - k=2, 10 new homework problems, and refinements, in particular, on multiple failure mechanisms, approximate expressions, incomplete coverage, data analysis, and comments on e, MTBF, MTTF, MTTR, R, PA.
Following my graduation in physical organic chemistry at the University of Amst- dam, I started to work at the Royal Dutch Shell Laboratories in Amsterdam. My first assignment was research in the field of detergents and industrial chemicals. It was followed by development work on thermal wax cracking for production of C - C 2 14 olefins and on acid-catalyzed synthesis of carboxylic acids from C - C olefins. 3 6 Then, I made a significant change to analytical chemistry, first at Shell's process development department and later in the chemical engineering department of Delft University of Technology. In both departments, there was a large variety of analy- cal techniques and development of new methods for automated analysis of small process streams. It was the time that gas chromatography conquered the world. In this field, a firm basis was given by Henk Boer, Arie Kwantes and Frits Zuiderweg at Shell Research Laboratories in Amsterdam, both for packed and for capillary c- umns. The potential of gas chromatography was huge and, therefore, also in Delft, its use increased enormously. Moreover, the growth of this technique was facilitated significantly by the rapidly developing electronics industry. It not only led to digital peak integrators and personal computers but also enabled complex measurement techniques. In addition, I became involved in surface area and porosity characteri- tion of catalysts and adsorbents, on which topic the research had been initiated by Prof. J. H. de Boer.
This book mainly introduces some basic phenomena and laws of highly ductile materials during elastoplastic deformation, and their engineering applications, such as the transfer and relief of stress concentration in the notch root, the mitigation of possible brittle fracture, the ductile deformation and damage, fatigue, energy absorption, plastic buckling, thermal stress problems, etc. It shows a number of revolutions in modern applications and design, which are beneficial to the safety of modern equipment, and improve applicability. In addition, the first three chapters of this book also briefly introduce the basic knowledge of elastoplastic deformation and analysis as a preliminary knowledge. This book can be used as a textbook for advanced undergraduate students and postgraduate in non-mechanics majors such as mechanical engineering, power, material or civil engineering, as well as scholars and engineers in related fields.
Reliability is an essential concept in mathematics, computing, research, and all disciplines of engineering, and reliability as a characteristic is, in fact, a probability. Therefore, in this book, the author uses the statistical approach to reliability modelling along with the MINITAB software package to provide a comprehensive treatment of modelling, from the basics through advanced modelling techniques. The book begins by presenting a thorough grounding in the elements of modelling the lifetime of a single, non-repairable unit. Assuming no prior knowledge of the subject, the author includes a guide to all the fundamentals of probability theory, defines the various measures associated with reliability, then describes and discusses the more common lifetime models: the exponential, Weibull, normal, lognormal and gamma distributions. She concludes the groundwork by looking at ways of choosing and fitting the most appropriate model to a given data set, paying particular attention to two critical points: the effect of censored data and estimating lifetimes in the tail of the distribution. The focus then shifts to topics somewhat more difficult: the difference in the analysis of lifetimes for repairable versus non-repairable systems and whether repair truly "renews" the system methods for dealing with system with reliability characteristic specified for more than one component or subsystem the effect of different types of maintenance strategies the analysis of life test data The final chapter provides snapshot introductions to a range of advanced models and presents two case studies that illustrate various ideas from throughout the book.
Availability of a system is a crucial factor for planning and optimization. The concept is more challenging for modern systems such as robots and autonomous systems consisting of a complex configuration of components. As complex systems have become global and essential in today's society, their reliable design and the determination of their availability have turned into a very important task for managers and engineers. Reliability Models of Complex Systems for Robots and Automation offers different models and approaches for reliability evaluation and optimization of a complex autonomous system. Comprehensive fault tree analysis on the critical components of industrial robots and its integration with the reliability block diagram approach is designed in order to investigate the robot system reliability. The cost and hazard decision tree are integrated for the first time in an approach to evaluate the reliability of a complex system. Considers a complex production system composing of several autonomous robots Develops binary state reliability evaluation model for a complex system Introduces new concepts of hazard decision tree Proposes fault tree and reliability block diagram for complex robotic systems Develops stochastic process based reliability evaluation and optimization models Today's competitive world with increasing customer demands for highly reliable products makes reliability engineering a more challenging task. Reliability analysis is one of the main tools to ensure agreed delivery deadlines which in turn maintains certainty in real tangible factors such as customer goodwill and company reputation.
Textbook for a methods course or reference for an experimenter who is mainly interested in data analyses rather than in the mathematical development of the procedures. Provides the most useful statistical techniques, not only for the normal distribution, but for other important distributions, such a
The origin of this book is the compelling evidence that a high proportion of machinery-related deaths and injuries are attributable to genuine and serious risks originating within machine design and construction. This trend continues despite significant legal obligations, notably the European regulatory regime giving effect to the Machinery Directive (among others), and a substantial body of specialist knowledge originating in the disciplines of human factors and safety engineering. Grounded in empirical research with machinery manufacturers, this book aims to elucidate the factors and processes shaping firms' performance for machinery safety, and considers their compatibility with legal obligations. Through a unique blending of rich empirical data coupled with safety, human factors, socio-legal and learning scholarship, the book provides both a nuanced account of firms' performance for machinery safety, and makes conceptual and theoretical contributions to understanding and explaining their performance. Specifically, the book elucidates the role of knowledge and motivational factors - and how these are constituted - in shaping firms' performance. It reveals the multiple state and non-state influences that create plural responses among manufacturing firms, which typically operate in supply chains and networks, and often globally. These insights provide the foundations to enhance regulatory design, and the book's conclusion recommends some innovative directions for regulatory interventions to sustain the safe design and construction of machinery.
Product acquisition involves an examination of the support cost of major equipment over its total life years. Depending on the type of equipment, support costs may range from 10 to 100 times the cost of acquisition. "Life Cycle Costing: Techniques, Models and Applications" offers a comprehensive approach to the entire field, and treats it in such a way that the reader requires no previous knowledge to understand the contents. It covers all advances and recent progress in life cycle costing from its history and definitions to current approaches. It is fully referenced for deeper study in any specific area (there are over 1150 references with an appendix) and contains more than 50 examples with their solutions. Subjects covered include reliability improvement warranty, computer hardware and software costing, vehicles life cycle costing, reliability engineering, life cycle costing in the aircraft industry, and processing systems costing. This work is intended for all engineers and senior students of engineering or business administration, administrators, cost analysts, researchers, academics, and anyone involved with equipment procurement.
Synthetic biology offers powerful remedies for some of the world's most intractable problems, but these solutions are clouded by uncertainty and risk that few strategies are available to address. The incentives for continued development of this emerging technology are prodigious and obvious, and the public deserves assurances that all potential downsides are duly considered and minimized accordingly. Incorporating social science analysis within the innovation process may impose constraints, but its simultaneous support in making the end products more acceptable to society at large should be considered a worthy trade-off. Contributing authors in this volume represent diverse perspectives related to synthetic biology's social sciences, and reflect on different areas of risk analysis and governance that have developed for the field. Such perspectives include leading scholarly discussion pertaining to risk assessment, governance, ethics, and communication. The chapters of this volume note that while the first twenty years of synthetic biology development have focused strongly on technological innovation and product development, the next twenty should emphasize the synergy between developers, policymakers, and publics to generate the most beneficial, well governed, and transparent technologies and products possible. Many chapters in this volume provide new data and approaches that demonstrate the feasibility for multi-stakeholder efforts involving policymakers, regulators, industrial developers, workers, experts, and societal representatives to share responsibilities in the production of effective and acceptable governance in the face of uncertain risk probabilities. A full consideration of such perspectives may prevent a world of draconian regulations based on an insufficient or incomplete understanding of the science that underpins synthetic biology, as well as any hesitancy or fear by the public to adopt its eventual products.
1 Reliability: Past, Present, Future.- 2 Reliability Analysis as a Tool for Expressing and Communicating Uncertainty.- 3 Modeling a Process of Non-Ideal Repair.- 4 Some Models and Mathematical Results for Reliability of Systems of Components.- 5 Algorithms of Stochastic Activity and Problems of Reliability.- 6 Some Shifted Stochastic Orders.- 7 Characterization of Distributions in Reliability.- 8 Asymptotic Analysis of Reliability for Switching Systems in Light and Heavy Traffic Conditions.- 9 Nonlinearly Perturbed Markov Chains and Large Deviations for Lifetime Functionals.- 10 Evolutionary Systems in an Asymptotic Split Phase Space.- 11 An Asymptotic Approach to Multistate Systems Reliability Evaluation.- 12 Computer Intensive Methods Based on Resampling in Analysis of Reliability and Survival Data.- 13 Statistical Analysis of Damage Processes.- 14 Data Analysis Based on Warranty Database.- 15 Failure Models Indexed by Time and Usage.- 16 A New Multiple Proof Loads Approach For Estimating Correlations.- 17 Conditional and Partial Correlation For Graphical Uncertainty Models.- 18 Semiparametric Methods of Time Scale Selection.- 19 Censored and Truncated Lifetime Data.- 20 Tests for a Family of Survival Models Based on Extremes.- 21 Software Reliability Models - Past, Present and Future.- 22 Dynamic Analysis of Failures in Repairable Systems and Software.- 23 Precedence Test and Maximal Precedence Test.- 24 Hierarchical Bayesian Inference in Related Reliability Experiments.- 25 Tests for Equality of Intensities of Failures of a Repairable System Under Two Competing Risks.- 26 Semiparametric Estimation in Accelerated Life Testing.- 27 A Theoretical Framework for Accelerated Testing.- 28 Unbiased Estimation in Reliability and Similar Problems.- 29 Prediction Under Association.- 30 Uniform Limit Laws for Kernel Density Estimators on Possibly Unbounded Intervals.- 31 A Weak Convergence Result Relevant in Recurrent and Renewal Models.
The origin of this book is the compelling evidence that a high proportion of machinery-related deaths and injuries are attributable to genuine and serious risks originating within machine design and construction. This trend continues despite significant legal obligations, notably the European regulatory regime giving effect to the Machinery Directive (among others), and a substantial body of specialist knowledge originating in the disciplines of human factors and safety engineering. Grounded in empirical research with machinery manufacturers, this book aims to elucidate the factors and processes shaping firms' performance for machinery safety, and considers their compatibility with legal obligations. Through a unique blending of rich empirical data coupled with safety, human factors, socio-legal and learning scholarship, the book provides both a nuanced account of firms' performance for machinery safety, and makes conceptual and theoretical contributions to understanding and explaining their performance. Specifically, the book elucidates the role of knowledge and motivational factors - and how these are constituted - in shaping firms' performance. It reveals the multiple state and non-state influences that create plural responses among manufacturing firms, which typically operate in supply chains and networks, and often globally. These insights provide the foundations to enhance regulatory design, and the book's conclusion recommends some innovative directions for regulatory interventions to sustain the safe design and construction of machinery.
Comprehensive in scope, it describes the process of system safety--from the creation and management of a safety program on a system under development to the analysis that must be performed as this system is designed and produced to assure acceptable risk in its operation. Unique in its coverage, it is the only work on this subject that combines full descriptions of the management and analysis processes and procedures in one handy volume. Designed for both system safety managers and engineers, it incorporates the safety procedures used by the Department of Defense and NASA and explains basic statistical methods and network analysis methods which provide an understanding of the engineering analysis methods that follow.
The book is written for anyone who wants to design experiments, carry them out, and analyze the results. The authors provide a clear-cut, practical approach to designing experiments in any discipline and explain the general principles upon which such design is based. The reader then can apply these theories to any specific problem in his own work. No advanced mathematics is needed to utilize Design of Experiments - the necessary statistical concepts and briefly reviewed in the first two chapters. Subsequent chapters explain why and how the design of experiments in an intrinsic part of the scientific method, what problems will be encountered by the researcher in setting up his experiment and how to deal with them, and how to accurately analyze the result in terms of the sample taken and the method used. Each chapter includes problems encountered in specific fields so that the reader can test himself on his comprehension of the material. The diversity of the applications that these problems encompass also allows the reader to grasp the basic principles that unite the statistical approach to experiment design. Researchers and students in engineering, agriculture, pharmacy, veterinary science, chemistry, biology, the social; sciences, statistics, mathematics, or any other field that requires the design, solution, and analysis of problems will find this book absolutely indispensable.
This book discusses environmental management and construction management approaches to the environmental problems that can emerge in construction projects. It sets a brand new standard for environmental management in mega construction projects in China and helps all construction project stakeholders establish a more compliant and efficient environmental management system. The authors systematically explore management systems and team management, offering managerial methods and tips based on international and Chinese practices. Outlining all the environmental challenges that can arise during construction, it is a valuable resource for company owners, construction contractors, and construction management consultants and companies. It also offers useful insights for engineers, project managers and project executives.
The book contains solutions to fundamental problems which arise due to the logic of development of specific branches of science, which are related to pipeline safety, but mainly are subordinate to the needs of pipeline transportation. The book deploys important but not yet solved aspects of reliability and safety assurance of pipeline systems, which are vital aspects not only for the oil and gas industry and, in general, fuel and energy industries , but also to virtually all contemporary industries and technologies. The volume will be useful to specialists and experts in the field of diagnostics/ inspection, monitoring, reliability and safety of critical infrastructures. First and foremost, it will be useful to the decision making persons -operators of different types of pipelines, pipeline diagnostics/inspection vendors, and designers of in-line -inspection (ILI) tools, industrial and ecological safety specialists, as well as to researchers and graduate students.
This book introduces state-of-the-art models and methods based on the neuroendocrine-immune-inspired approaches in the field of manufacturing control systems. It develops various bio-inspired intelligent approaches for multiple applications in order to efficiently generate production plans and control solutions and agilely deal with the frequent unexpected disturbances at the shop floor level. It also provides an introduction to bio-inspired manufacturing systems with intelligent control structures and the latest technologies. Further, the book describes recent advances in the bio-inspired methodology for a high-level adaptability in manufacturing systems, including the bio-inspired control architecture and the implementation of intelligent and adaptive control approaches based on neuroendocrine-immune mechanisms and hormone-regulation principles. It offers a valuable resource for graduate students, researchers and engineers in the fields of production management, manufacturing system control and related areas.
Since the German edition of this book, the topic of risk has experienced even greater attention, not only in the world of science but also in other fields, such as economics and politics. Therefore, many new publications have evolved. To keep with the idea of an encyclopedia for the topic of risk, this book has been completely reworked. Not only are many updated examples included in chapter "Risks and disasters" but also new chapters have been introduced, such as the chapter "Indetermination and risk." This new chapter was developed since the question "Is it possible for risks to be completely eliminated, and if not why?" has become a major point of c- cern. Therefore, especially in this chapter, the focus of the book has - tended from a simple mathematical or engineering point of view to include much broader concepts. Here, not only aspects of system theory have to be considered, but also some general philosophical questions start to inf- ence the considerations of the topic of risk. The main goal of this edition, however, is not only the extension and revision of the book, but also the translation into the English language to allow more readers access to the ideas of the book. The author deeply hopes that the success the book made in the German edition continues and that readers experience a major gain from reading the book.
This book provides a step-by-step guidance on how to implement analytical methods in project risk management. The text focuses on engineering design and construction projects and as such is suitable for graduate students in engineering, construction, or project management, as well as practitioners aiming to develop, improve, and/or simplify corporate project management processes. The book places emphasis on building data-driven models for additive-incremental risks, where data can be collected on project sites, assembled from queries of corporate databases, and/or generated using procedures for eliciting experts' judgments. While the presented models are mathematically inspired, they are nothing beyond what an engineering graduate is expected to know: some algebra, a little calculus, a little statistics, and, especially, undergraduate-level understanding of the probability theory. The book is organized in three parts and fourteen chapters. In Part I the authors provide the general introduction to risk and uncertainty analysis applied to engineering construction projects. The basic formulations and the methods for risk assessment used during project planning phase are discussed in Part II, while in Part III the authors present the methods for monitoring and (re)assessment of risks during project execution.
This book presents models and statistical methods for the analysis of recurrent event data. The authors provide broad, detailed coverage of the major approaches to analysis, while emphasizing the modeling assumptions that they are based on. More general intensity-based models are also considered, as well as simpler models that focus on rate or mean functions. Parametric, nonparametric and semiparametric methodologies are all covered, with procedures for estimation, testing and model checking.
Reliability and Maintenance: Networks and Systems gives an up-to-date presentation of system and network reliability analysis as well as maintenance planning with a focus on applicable models. Balancing theory and practice, it presents state-of-the-art research in key areas of reliability and maintenance theory and includes numerous examples and exercises. Every chapter starts with theoretical foundations and basic models and leads to more sophisticated models and ongoing research. The first part of the book introduces structural reliability theory for binary coherent systems. Within the framework of these systems, the second part covers network reliability analysis. The third part presents simply structured maintenance policies that may help with the cost-optimal scheduling of preventive maintenance. Each part can be read independently of one another. Suitable for researchers, practitioners, and graduate students in engineering, operations research, computer science, and applied mathematics, this book offers a thorough guide to the mathematical modeling of reliability and maintenance. It supplies the necessary theoretical and practical details for readers to perform reliability analyses and apply maintenance policies in their organizations.
For almost every sensationalized media report of product failure, a closer look often determines these failures occurred due to inadequate reliability theory and methodology. Current theories and practices cannot solve these problems, mainly because test specifications, especially lifetime tests, express their results as either pass or fail; these results thus provide little useful quantitative information. In a clear, concise presentation, Improving Reliability and Quality for Product Success discusses how to eradicate failures in hardware products and, consequently, achieve greater success in the marketplace. Evolved from the author s more than thirty years of experience, the book redefines quality and reliability terminology, explains failure mechanics, and analyzes why reliability accidents occur in the products of established corporations. The author presents a new prevention methodology in easily understood qualitative and scientific terms. Without excess discussions of the complex related mathematics, he creates principles that enable readers to identify problems before product release into the market. These novel concepts and methodology can reduce product troubles by establishing test specifications that produce quantified outcomes that constitute conclusive judgment data. Many books that cover reliability theory/engineering/practice are geared towards professionals with advanced mathematical skills and would not necessarily be of use to executives and CEOs, who may not be quality or reliability experts but need to understand these principles when making decisions. This book addresses this important but neglected audience, introducing novel ideas based on back-to basics quality/reliability concepts in an easily understood manner. In addition, it explains basic, fresh new methods for maximizing customer satisfaction and securing a competitive edge in performance.
Today, digital technologies represent an absolute must when it comes to creating new products and factories. However, day-to-day product development and manufacturing engineering operations have still only unlocked roughly fifty percent of the "digital potential". The question is why? This book provides compelling answers and remedies to that question. Its goal is to identify the main strengths and weaknesses of today's set-up for digital engineering working solutions, and to outline important trends and developments for the future. The book concentrates on explaining the critical basics of the individual technologies, before going into deeper analysis of the virtual solution interdependencies and guidelines on how to best align them for productive deployment in industrial and collaborative networks. Moreover, it addresses the changes needed in both, technical and management skills, in order to avoid fundamental breakdowns in running information technologies for virtual product creation in the future.
1) Enables engineers to meet international standards such as ISO 55 000. 2) Includes statistics essential to basic understanding of reliability engineering theory 3) Covers both high and low budget plants, alongside describing how to retrofit older plants and how to set up new plants 4) Includes a chapter on root cause analysis
In today's sophisticated world, reliability stands as the
ultimate arbiter of quality. An understanding of reliability and
the ultimate compromise of failure is essential for determining the
value of most modern products and absolutely critical to others,
large or small. Whether lives are dependent on the performance of a
heat shield or a chip in a lab, random failure is never an
acceptable outcome. Dependable Products Are No Accident: A Clear Path to the
Creation of Consistently Reliable Products |
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