The Foseco Ferrous Foundryman's Handbook is a practical reference book for all those concerned with making castings in any of the commonly used alloys, by any of the usual moulding methods.
International SI units are used throughout, but in almost all cases conversions to the more familiar Metric and Imperial units are given. Wherever possible, Casting Alloy Specifications include equivalent specifications for several countries as well as international specifications. Individual chapters cover the casting of light alloys, copper-based alloys, all types of cast-iron and steel. For each group of alloys,
specifications and typical applications are described, together with details of melting practice, metal treatment and casting practice. Sand moulding materials, including green sand and chemically bonded sands are also included.

Managers, engineers and technicians will use this book during industrial construction of electronics assemblies, whilst students can use the book to get a grasp of the variety of methods available, together with a discussion of technical concerns. It includes over 200 illustrations, including a photographic guide to defects, and contains many line drawings, tables and flow charts to illustrate the subject of electronics assembly.

Soldering in Electronics Assembly looks theoretically at everything needed in a detailed study, but in a practical manner. It examines the soldering processes in the light of electronic assembly type; solder; flux; and cleaning requirements. It has information on every available process, from the most basic hand soldering through to latest innovatory ones such as inert atmosphere wave soldering and zoned forced convection infra-red machines. The book provides a detailed analysis of solder and soldering action; purpose of flux and relevant flux types for any application; classification of assembly variants; assessment and maintenance of solderability. There is also a detailed analysis of soldering process defects and causes. In addition, Soldering in Electronics Assembly contains a new chapter on Ball Grid Array (BGA) technology.
Mike Judd is MD of Mike Judd Marketing and former MD of Electrovert UK, Director of Marketing Europe for Electrovert, part of the Cookson Group, and Director of OEM at Speedline.
Keith Brindley is a technical author with a wealth of experience of all aspects of electronics technology.
- A practical guide for the industry covering all the main soldering processes currently in use
- Cleaning, faults, troubleshooting and standards are all major topics
- Considers safety and solder process quality assessment

Metal Cutting Mechanics outlines the fundamentals of metal cutting analysis, reducing the extent of empirical approaches to the problems as well as bridging the gap between design and manufacture. The author distinguishes his work from other works through these aspects:
considering the system engineering of the cutting process
identifying the singularity of the cutting process among other closely related manufacturing processes by chip formation, caused by bending and shear stresses in the deformation zone
suggesting a distinctive way toward predictability of the metal cutting process
devoting special attention to experimental methodology
Metal Cutting Mechanics provides an exceptional balance between general reading and research analysis, presenting industrial and academic requirements in terms of basic scientific factors as well as application potential.

This book focuses exclusively on ergonomics in the design and use of hand tools. Hand tools have been an integral supplement to the human hand since the beginning of civilization. Recently, they have been pinpointed as a prominent cause of workplace disease. Cumulative Trauma Disorders such as Tendonitus, Carpal Tunnel Syndrome, and Raynaud's Syndrome are caused by the specialization of motion employed when using a screw driver, the shock to the hand and wrist when a hammer strikes a nail, or the vibration of a power saw. Ergonomics and Safety in Hand Tool Design explores the relationship between Biomechanics, Safety, and Ergonomics allowing the reader to recognize, evaluate, and control ergonomic risk factors and improve hand tool design.
After a history of hand tool use and design, the book is broken down by the various disciplines as they apply to hand tools, taking a broad approach. The author gives special attention to safe design and use, illustrated with detailed diagrams. The text serves as a guide to the human factors in safety and ergonomics for safety professionals.

The aim of this book is to explore the changing character and social roles of stone tools of the Neolithic and Bronze Ages in Britain, examining the changing material and social conditions under which tools were produced, acquired, used and deposited.

This title was first published in 2000: Steven Nivin analyzes a process vital to economic development - technological change. He furthers understanding of the processes driving innovation, so that we may gain a deeper insight into the development of economies. Specifically, the study explores the concept of innovation potential and the factors that result in variations in innovation potential across metropolitan areas, using the US machine tool industry as a case study. To provide a comparison, the same models are also estimated for the semiconductor industry. The findings indicate that urbanisation economies, localization economies, human capital, universities, and invention-derived knowledge are significant factors. The study assesses the contributions of three different skill levels of human capital; college-educated, graduate degree, and locally produced PhD's in mechanical and electrical engineering. Only the graduate and PhD degree measures are found to be significant, indicating the importance of having a highly skilled pool of labour within the region. The influences of the factors appear to be similar across industries, with some slight differences. The transfer of knowledge through patents is also studied. It is found that the transmission of this knowledge is slower between different industries, relative to the transmission within the same industry.

This text provides an insight into the wear processes which take place during the cutting of rock with steel cutting tools. Rock cutting experiments in different rock types leading to a new approach to the estimation of rock cutting tool wear are described.

The use of tubular, or as it is often known, flux-cored wire has grown dramatically in the last thirty years. It is a versatile and productive weld material with wide applications. Yet this book is the first to provide fabricators with a comprehensive and unvarnished account of what tubular wires can do and how they do it. Based on the author's fifteen years' experience of developing and applying tubular wires, it brings together information not previously available in one place, some of which has never been published.

Control of Microstructures and Properties in Steel Arc Welds provides an overview of the most recent developments in welding metallurgy. Topics discussed include common welding processes, the thermal cycle during welding, defects that may occur during the welding process, the metallurgy of the material, metallurgical processes in the heat-affected zone and the fused metal, and the relationship between microstructures and mechanical properties. The book's final chapter presents examples of welded joints, illustrating how modern theories are capable of predicting the microstructure and properties of these joints. This book is an excellent resource for welding engineers, metallurgists, materials scientists, and others interested in the subject.

A reference that offers comprehensive discussions on every important aspect of aluminum bonding for each level of manufacturing from mill finished to deoxidized, conversion coated, anodized, and painted surfaces and provides an extensive, up-to-date review of adhesion science, covering all significa

This contributed volume contains the research results presented at the 4th Machining Innovations Conference, Hannover, September 2013. The topic of the conference are new production technologies in aerospace industry and the focus is on energy efficient machine tools as well as sustainable process planning. The target audience primarily comprises researchers and experts in the field but the book may also be beneficial for graduate students.

OverviewNo previous works have focused on the topic of inventory reduction and optimization to the extent that this one does. Spare Parts Inventory Management: A Complete Guide to Sparesology (TM) by Philip Slater covers the whole part's life cycle, from initial purchase to final disposal, and addresses issues throughout, including maintenance, repair, and overhaul (MRO). The author, Phillip Slater, was described in a recent podcast as "truly one of the leaders in the MRO information segment." Sparesology is a term coined by Slater to describe the discipline of optimizing the physical, financial, and human resource management processes of spare parts inventory management. Sparesology is much more than just inventory optimization. It involves an understanding of the complete "ecosystem," within which the spare parts inventory is managed, and seeks to ensure that all of the factors influencing this management work together to achieve an organization's goals. "Spare Parts Inventory Management: A Complete Guide to Sparesology (R) combines content you might find in several different texts into a well-organized and easy to use reference. This is a fantastic guide for anyone interested in having a successful spare parts inventory management system. Right from the beginning, I knew this would be a good read. Every aspect of spare parts management, cradle-to-grave is addressed. Innovative concepts, such as inventory 'prevention' and 'timing,' are introduced, and matrices translate complex concepts into easily understood visual references. To clear the path for success, the author starts the journey by identifying potential landmines that can sink a spare parts inventory management system at its onset. I found the section, 'Five common supply chain techniques that you should not use for spare parts management' particularly insightful. A useful discussion addresses perceptions of the financial impact of spare parts. It explores the delicate balance of the key players and their own 'silo' perspectives and agendas, and helps the reader understand the ever-ongoing battle between the thought that spare parts 'cost money' and the idea that downtime is a deadly cost that must be avoided. Examples and simple calculations provide some great guidelines for decision making. As a bonus, the difference between policies and procedures, as well as valuable and specific guidelines for writing both, are included. This easy to read guide to understanding the human factors (trust) offers no-nonsense techniques for applying data-based decision making in the establishment of a robust spare parts inventory management system. It combines content you might find in several different texts into a well-organized and easy to use reference that deals with everything from clean sheet design of a system to best practices and continual improvement for mature systems. Spare Parts Inventory Management: A Complete Guide to Sparesology (R) is a fantastic guide for anyone interested in having a successful spare parts inventory management system." -Marnie Schmidt, Author of Tribal Knowledge: The Practical Use of ISO, Lean and Six Sigma Together. www.marnieschmidt.com"It's like Phillip is coaching you one-on-one. He addresses the full life cycle of spares, clearly shows the unique nature of spare parts management, and provides practical guidance on critical policies and best practices. Spare Parts Inventory Management: A Complete Guide to Sparesology (R) belongs on the shelf of every spare parts organization. I definitely would recommend it to my clients and students. Phillip Slater's latest book continues his unique and engaging writing style. He draws on his decades of experience in spare parts management and delivers a book that is pleasantly conversational, as if I am sitting across the table from him, and he is coaching me one-on-one. This book is also unique as it addresses the full life cycle of spares, from initial requirements forecasting through to use and final disposal. The author clearly shows the unique nature of spare parts management versus other types of inventory - distinctions that require different considerations in planning and control. In easy to understand terms, he dispels the myths associated with spares and provides practical guidance on critical spare parts policies and best practices that favorably impact the bottom line. Spare Parts Inventory Management: A Complete Guide to Sparesology (R) is practitioner oriented and belongs on the shelf in every spare parts organization. I definitely would recommend it to my clients and students." -Dr. A. Patricia Murrin, A.P. Murrin and Associates; Supply Chain Management Department Chair, The National Graduate School of Quality Management; Adjunct Faculty, Walden University; Adjunct Faculty, Northwood University. You can find her on LinkedIn. "Slater sticks with proven systems and best practices born out of real-world experience. As timely as it is useful, Spare Parts Inventory Management: A Complete Guide to Sparesology (R) is a 'dirt under the nails' guide that translates just as well in the boardroom as in the parts storage cribs. Many organizations don't understand the need to manage spare parts until something affects the bottom line, then it is 'all hands on deck.' That is where Phillip Slater's new book comes in. As timely as it is useful, Spare Parts Inventory Management: A Complete Guide to Sparesology (R) is the natural addition to the author's earlier publications. Slater has a gift for making unfamiliar subjects seem less intimidating. He sticks with proven systems and best practices born out of real-world experience. Such is the case with this latest book, wherein he lays out the need for properly addressing industrial spare parts and the steps to thoughtfully controlling the processes and procedures to manage them. He outlines four key-aspects to his approach. Each one is equally important and applicable to any size organization in any industry. You will find, as I did, that Slater tackles the big problems with attention to detail, without getting into the mind-numbing minutia of how things could be done. Along with the high-level concepts, he gives specific guidance for addressing each aspect of spare parts management. He effectively empowers the reader to dismiss the perception of the need for 'just in case' spare parts. Without glossing over anything, he brings the reader to an understanding of not only what to do, but also 'why' we do these things. Leaving buzzwords and ethereal concepts aside, this is a 'dirt under the nails' guide that translates just as well in the boardroom as in the parts storage cribs." -Russ Thompson, M3 ERP Functional Consultant, Avaap USA (www.avaap.com). You can find him on LinkedIn. "With a clear, easy to read style, this book provides a whole vision for the spare parts management problem, applying engineering questioning and avoiding the most widely accepted methods to obtain the best solution, measured financially, for every spare parts inventory situation. Spare Parts Inventory Management: A Complete Guide to Sparesology (R) is a great follow up to Slater's previous books. With a clear, easy to read, style, Spare Parts Inventory Management: A Complete Guide to Sparesology (R) charts the key lessons and synthesizes the key ideas to consider for every part of a spare parts optimization process. The book provides best practices, plus charts and matrices that are valuable aids and transform the book into a road map. The author insists that the lack of a consistent spare parts policy is a major problem in most companies and proposes a practical approach, including financial considerations, and how to use a language that your CEO will understand. This book covers all phases of the spare parts management life cycle, from the creation of the stock to the disposal of non-used parts. It provides a whole vision for the spare parts management problem to help analyze pros and cons, and understand the consequences of every decision. A highlight is the part about obsolescence and disposal, a phase that is not usually analyzed. Based on my experience, the main problem with most spare parts management is the use of ad hoc and emotional principles that are unable to ensure the right results. Slater proposes applying engineering questioning and avoiding the most widely accepted methods to obtain the best solution, measured financially, for every spare parts inventory situation. This is a great follow up to his previous books." -Jorge Asiain, Senior Consultant AlterEvo (www.alterevo.es); Lecturer of Mechanical Engineering, Universidad Europea. You can find him on LinkedIn. "Phillip Slater is a true expert who brings the issues involved in spare parts inventory management to the public attention constantly. A complete, clear, well supported, and practically applicable guide, Spare Parts Inventory Management: A Complete Guide to Sparesology (R) is a must-read for those who decide on spare parts inventories. The general problem with spare parts inventory management is that it is regarded and thus approached as just another 'general' inventory challenge. And while the market is full of inventory management professionals, training, courses, and so on, only a few address the complexities that make spare parts inventory management a totally different reality. Among these, Phillip Slater is a true expert who brings the issues involved in spare parts inventory management to the public attention constantly. His newest book is a complete, clear, well supported, and practically applicable guide. Spanning the different disciplines in a company, including engineering, planning, procurement, and finance, it focuses on minimizing downtime and cost. I really like the numerous lists of questions that help practitioners decide which and how many spare parts to stock. For instance, the chapter on inventory optimization presents five questions for examining the requirements for spare parts, the consequences of non-availability, and the predictability of demand. The answers help in determining stock-holding requirements as well as contingency needs. Another useful section, 'The Seven Actions for Inventory Reduction,' provides solutions for reducing inventories without compromising parts availability. Spare Parts Inventory Management: A Complete Guide to Sparesology (R) is a must-read for those who decide on spare parts inventories." -Jurgen Donders, Partner, Gordian Logistic Experts, www.gordian.nl. "Spare Parts Inventory Management: A Complete Guide to Sparesology (R) should be your 'go to' book for spare parts management success. Thanks to this book, my job Is now made easier. Phillip Slater has put together one of the best guides to inventory management you will find. Spare Parts Inventory Management: A Complete Guide to Sparesolgy (R) is a systematic compilation that has everything you need for success in inventory management. Having identified common mistakes and misconceptions about inventory management, Slater carefully takes his time itemizing the avoidable traps and discussing inventory management policies, results of applicable research, and best practices. He guides you through the foundation of inventory management, including the requirements for stocking, how to decided what to stock, and when and how. He also addresses the dreaded and most hated word in spare parts management: obsolescence. To all inventory managers, business owners, inventory management consultants, maintenance managers, engineering managers, and CFOs: This should be your 'go to' book for spare parts management success. Thanks to this book, my job is now made easier." -Ilyas Ateiza, Stores Manager-Engineering, APM Terminals. You can find him on LinkedIn.Phillip Slater has more than 22 years of business improvement experience. While the last 12 of these have been spent in operations and management consulting, the first 10 were spent 'hands on' in industry learning by direct experience. It was during this time, and by learning from both his successes and failures, that Phillip developed many of the approaches that his company, Initiate Action, applies today. Based on his experience, Phillip has authored a number of management books including A New Strategy for Continuous Improvement and Smart Inventory Solutions. Over the course of his career Phillip has worked in at least a dozen countries and across most industries. He presents training courses for APICS, is a member of the Australian Institute of Company Directors and The National Speaker's Association of Australia. Selected operational improvement achievements include: As a manager, taking an underperforming manufacturer to be the profit leader in its group of companies Assisting a client to achieve more than 20% in operational cost reduction Assisting other clients to achieve tens of millions of dollars of operational improvements Assisting a client to achieve a 42% reduction in inventory Assisting other clients to release millions of dollars in cash from excess inventory For the past five years Phillip has donated his time as a Non Executive Director for Yooralla, one of Australia's leading disability service providers.In addition to his operations improvement consulting work, Phillip is also available for corporate speaking and training. * Ch 1: Establishing Your Spare Parts Management System: What is MRO and Spare Parts?; The #1 Problem with Spare Parts Management; The Big Picture - Putting Spare Parts in Context; Why Spare Parts are Different (than other inventory types); Standard Supply Chain Tools that Don't Work with (Most) Spare Parts; Financial Considerations; Inventory Prevention; Inventory Management Policies. * Ch 2: Best Practice Spare Parts Management: Best Practice Research; The Five Best Practices that Make a Real Difference. * Ch 3: The Spare Parts Management Life Cycle: Creation; Operation; Obsolescence and Disposal. * Ch 4: Implementing Your Spare Parts Management System: How to Go From a Pilot Program to Productive Execution.

Drawing on state-of-the-art research results, Resistance Welding: Fundamentals and Applications, Second Edition systematically presents fundamental aspects of important processes in resistance welding and discusses their implications on real-world welding applications. This updated edition describes progress made in resistance welding research and practice since the publication of the first edition. New to the Second Edition: Significant addition of the metallurgical aspects of materials involved in resistance welding, such as steels, aluminum and magnesium alloys, zinc, and copper Electric current waveforms commonly used in resistance welding, including single-phase AC, single-phase DC, three-phase DC, and MFDC Magnesium welding in terms of cracking and expulsion The effect of individual welding parameters 2-D and 3-D lobe diagrams New materials for the ultrasonic evaluation of welds, including A-scan, B-scan, and in-line A-scan The book begins with chapters on the metallurgical processes in resistance spot welding, the basics of welding schedule selection, and cracking in the nugget and heat-affected zone of alloys. The next several chapters discuss commonly conducted mechanical tests, the monitoring and control of a welding process, and the destructive and nondestructive evaluation of weld quality. The authors then analyze the mechanisms of expulsion-a process largely responsible for defect formation and other unwanted features-and explore an often overlooked topic in resistance welding-related research: the influence of mechanical aspects of welding machines. The final chapters explain how to numerically simulate a resistance welding process and apply statistical design and analysis approaches to welding research. To obtain a broad understanding of this area, readers previously had to scour large quantities of research on resistance welding and essential related subjects, such as statistical analysis. This book collects the necessary information in one source for students, researchers, and practitioners in the sheet metal industry. It thoroughly reviews state-of-the-art results in resistance welding research and gives you a solid foundation for solving practical problems in a scientific and systematic manner.

This handbook focuses on product application principles in the design, development, engineering, and shop floor techniques of deburring, edge contouring, and surface-conditioning methods, systems, and processes highlighting semi-automatic equipment, robotics, automated machinery, and computer-contro

The 5th edition of this exceptionally produced trainee guide features a highly illustrated design, technical hints and tips from industry experts, review questions and a whole lot more! Key content includes: SMAW-Open-Root Pipe Welds, GMAW-Pipe, FCAW-Pipe, GTAW-Carbon Steel Pipe, GTAW-Low Alloy and Stainless Steel Pipe, SMAW-Stainless Steel Plate and Pipe Groove Welds and more! 470 Hours (370 Required; 100 Elective/Optional) . New printed Instructor's Package includes lesson plans and instructor's copy of Trainee Guide with an access code to download TestGen software, module exams, PowerPoints (R), and performance profile sheets from www.nccerirc.com PAPERBACK ISBN Trainee Guide: $97 978-0-13-448245-3 Instructor's Package: $97 978-0-13-454305-5 NCCERconnect Access Card: $97 978-0-13-424333-7 NCCERconnect + Trainee Guide: $122 978-0-13-427811-7 Instructor Package: 9780134543055 (Includes Lesson Plans and Instructor Copy of Trainee Guide)

This hands-on, reader-friendly guide provides comprehensive, up- to-date coverage of welding symbols and their application to welding prints and practices. BLUEPRINT READING FOR WELDERS, Ninth Edition, uses step-by-step instructions and detailed illustrations to help you gain the knowledge and skills you need to interpret a wide range of working documents, from simple sketches to the most complex blueprints. The text covers auxiliary views, detail views, projections, sections, and detail and assembly drawings. Now updated and expanded, the new Ninth Edition features the latest AWS symbols and terms along with the ISO welding symbols, current specifications and dimensioning practices, relevant industry developments, and cutting-edge information to support your professional success in this dynamic field.

First published in 1972. Routledge is an imprint of Taylor & Francis, an informa company. Dr Chapman's books on workshop technology and calculations have long had an international reputation in workshops and colleges. In their latest editions they now all use SI units throughout. Changes have been made where necessary to take account of developments in practice and equipment, but on the whole the original character and style of the books have been retained. It is the method of instrction which Dr Chapman has combined with his unique style that has proved so successful in the training of workshop engineers all over the world.

This single-source reference is designed for anyone who is responsible for selecting the bestsurface treatment and a compatible adhesive for a particular design.Filled with over 300 photos, figures, and tables, Adhesive Bonding of Aluminum Alloyspresents clear analytical methods for examining the adequacy of bonded joints ... methodsfor chemical analysis of an adhesive and primer ... specific instructions on how to anodizealuminum alloys for three different surface treatments .. . recommended primers foranodized alloys ... examples that help you verify fail-safe capacity ... and more.In addition, this guide gives you the latest chemical analysis methods for control, proventest procedures for mechanical durability properties, a wide selection of nondestructive inspectionprocedures, and numerous surface analysis methods.Adhesive Bonding of Aluminum Alloys can be of immediate assistance to materials, mechanical,design, process, manufacturing, automotive, aeronautical, corrosion, and maintenanceengineers; designers and manufacturers of primary and secondary aluminum structures;adhesive scientists; testing and material specialists; and upper-division undergraduateand graduate-level researchers in materials, aeronautical design, and adhesive science.

In recent years, interest in developing statistical and computational techniques for applied manufacturing engineering has been increased. Today, due to the great complexity of manufacturing engineering and the high number of parameters used, conventional approaches are no longer sufficient. Therefore, in manufacturing, statistical and computational techniques have achieved several applications, namely, modelling and simulation manufacturing processes, optimization manufacturing parameters, monitoring and control, computer-aided process planning, etc. The present book aims to provide recent information on statistical and computational techniques applied in manufacturing engineering. The content is suitable for final undergraduate engineering courses or as a subject on manufacturing at the postgraduate level. This book serves as a useful reference for academics, statistical and computational science researchers, mechanical, manufacturing and industrial engineers, and professionals in industries related to manufacturing engineering.

OverviewDrawing from his 35 years experience as an instructor and technical writer in the field, the author provides instructors, students, and professionals with a wealth of welding technology in a readable and comprehensive handbook. Features Describes-in detail-the technology and manipulative procedures for making successful welds in all welding positions, types of joints and metals. Offers hundreds of hints on how to solve every on-the-job welding problem.

The ability to perform heat treatments in the home workshop can be a very useful asset, enabling you to make, repair and maintain tools, to anneal and normalize work-hardened metals, and even to create decorative finishes. Heat Treatment is a practical guide to this valuable range of workshop techniques and how to employ them safely and effectively. Featuring step-by-step photography throughout, this book covers metals and their properties; building a heat treatment oven for the home workshop; case hardening, flame hardening and tempering and finally, decorative finishes with colour case hardening, oil blacking and enamelling.

An expert in his field, Jerry Arnold provides invaluable lessons learned from decades of trial and error as a die maker, die designer, and die engineer. Written in an easy-to-read manner and heavily illustrated, Die Makers Handbook is the only book of its kind expressly intended to help avoid the pitfalls associated with stamping designs, die designs, and stamping die function. This compact and practical reference has been edited by a half-dozen die makers with nearly 200 years of combined experience. The Die Makers Handbook is a must-have for your toolbox, desk, or briefcase. Developed from more than 30 years of practical shop-learned information. Chock full of all the stamping design pitfalls you don't need. Includes a full chapter on exotic measuring methods, providing unique aids and hard-to-find-data. Devotes an entire chapter of illustrated step-by-step process for designing progressive dies. Especially designed for apprentices, young journeymen, and students of die design.

A comprehensive, visual handbook for welding in the farm, home workshop, school workshop, blacksmith shop, or auto shop. Almost anyone can weld, cut, or shape metal. That's the starting point for this supremely practical book which helps the beginner to improve and the intermediate operator to broaden their technique. Its 10 sections describe all the major types of welds before progressing into trickier methods. With this comprehensive guide, you’ll understand everything you need to know, from arc, TIG, MIG, and gas welding to plasma cutting, soldering, welding plastic, and more. Beyond welding metals and plastics, advice extends into the wider workshop with chapters on drills, cutting threads, and basic blacksmithing. Filled with helpful visuals and photography, detailed explanations, expert suggestions, and step-by-step directions, author and experienced welding instructor Andrew Pearce also lays out common pitfalls and mistakes, and how to avoid or correct them. New, updated edition will include two brand new chapters on general welding skills, plus several new step-by-step projects featuring welding and metal shop accessories being created.