Sharpening workshop tools is probably the most diverse of all workshop activities and the one that is least understood by the majority of workshop owners. This is not unreasonable in view of the wide range of equipment suggested for the task, ranging from the complex, typically an industrial tool and cutter grinder, through to the humble off hand grinder. This book illustrates how most sharpening tasks can be carried out using an off hand grinder and a few simply made accessories, whilst doing this to a standard comparable to that achieved using much more sophisticated equipment. A lack of understanding of the processes almost certainly results in the workshop owner attempting tasks with far from perfect cutting tools that can diminish the satisfaction of a job well done. With the information in this book this situation can be avoided and working with blunt tooling should be a thing of the past.

This book shows some contributions presented in the 2010 International Conference on Robotic Welding, Intelligence and Automation (RWIA 2010), Oct. 14-16, 2010, Shanghai, China.

Welding handicraft is one of the most primordial and traditional techniques, mainly by manpower and human experiences. Weld quality and efficiency are, therefore, straightly limited by the welder s skill. In the modern manufacturing, automatic and robotic welding is becoming an inevitable trend. In recent years, the intelligentized techniques for robotic welding have a great development. The current teaching play-back welding robot is not with real-time functions for sensing and adaptive control of weld process. Generally, the key technologies on Intelligentized welding robot and robotic welding process include computer visual and other information sensing, monitoring and real-time feedback control of weld penetration and pool shape and welding quality. Seam tracking is another key technology for welding robot system. Some applications on intelligentized robotic welding technology is also described in this book, it shows a great potential and promising prospect of artificial intelligent technologies in the welding manufacturing."

The machining of complex sculptured surfaces is a global technological topic, in modern manufacturing with relevance in both industrialized and emerging in countries, particularly within the moulds and dies sector whose applications include highly technological industries such as the automotive and aircraft industry. Machining of Complex Sculptured Surfaces considers new approaches to the manufacture of moulds and dies within these industries. The traditional technology employed in the manufacture of moulds and dies combined conventional milling and electro-discharge machining (EDM) but this has been replaced with high-speed milling (HSM) which has been applied in roughing, semi-finishing and finishing of moulds and dies with great success. Machining of Complex Sculptured Surfaces provides recent information on machining of complex sculptured surfaces including modern CAM systems and process planning for three and five axis machining as well as explanations of the advantages of HSM over traditional methods ranging from work piece precision and roughness to manual polishing following machining operations. Whilst primarily intended for engineering students and post graduates (particularly in the fields of mechanical, manufacturing or materials), Machining of Complex Sculptured Surfaces provides clear instructions on modern manufacturing; serving as a practical resource for all academics, researchers, engineers and industry professionals with interest in the machining of complex sculptured surfaces.

This book provides insights into sensor development for structural health monitoring. Current technological advances mean that the field is changing rapidly, making standardization an ongoing challenge. As such, the book gathers several essential contributions in the area of sensor development, including macro-fiber composite sensors for crack detection and optical fiber Bragg gratings for flaw detection. It also discusses the use of the welds in the structure as sensors, and probability estimation of detection for various sensor configurations. In addition, it presents methods based on vibration signal variations to detect small defects in composite components or to monitor large structures. Last but not least, the book includes special structural health monitoring applications in industrial components such as a nuclear boiler support spines and industrial presses as well as in corrosion monitoring of pipes.

This book brings together papers from all spheres of mechanical engineering related to gears and transmissions, from fundamentals to advanced applications, from academic results in numerical and experimental research, to new approaches to gear design and aspects of their optimization synthesis and to the latest developments in manufacturing. Furthermore, this volume honours the work of Faydor L. Litvin on the 100th anniversary of this birth. He is acknowledged as the founder of the modern theory of gearing. An exhaustive list of his contributions and achievements and a biography are included.

This book is a comprehensive treatment of micro and nanofabrication techniques, and applies established and research laboratory manufacturing techniques to a wide variety of materials. It is a companion volume to "Micro and Nanomanufacturing" (2007) and covers new topics such as aligned nanowire growth, molecular dynamics simulation of nanomaterials, atomic force microscopy for microbial cell surfaces, 3D printing of pharmaceuticals, microvascular coaptation methods, and more. The chapters also cover a wide variety of applications in areas such as surgery, auto components, living cell detection, dentistry, nanoparticles in medicine, and aerospace components. This is an ideal text for professionals working in the field, and for graduate students in micro and nanomanufacturing courses.

Lithic analysts have been criticized for being atheoretical in their approach, or at least for not contributing to building archaeological theory. This volume redresses that balance. In Stone Tools, renowned lithic analysts employ explicitly theoretical constructs to explore the archaeological record and use the lithic database to establish its points. Chapters discuss curation, design theory, replacement of stone with metal, piece refitting, and projectile point style.

Energy efficiency represents a cost-effective and immediate strategy of a sustainable development. Due to substantial environmental and economic implications, a strong emphasis is put on the electrical energy requirements of machine tools for metalworking processes. The improvement of energy efficiency is however confronted with diverse barriers, which sustain an energy efficiency gap of unexploited potential. The deficiencies lie in the lack of information about the actual energy requirements of machine tools, a minimum energy reference to quantify improvement potential and the possible actions to improve the energy demand. Therefore, a comprehensive concept for energy performance management of machine tools is developed which guides the transition towards energy efficient machine tools. It is structured in four innovative concept modules, which are embedded into step-by-step workflow models. The capability of the performance management concept is demonstrated in an automotive manufacturing environment. The target audience primarily comprises researchers and practitioners challenged to enhance energy efficiency in manufacturing. The book may also be beneficial for graduate students who want to specialize in this field.

This critical volume provides practical insights on sulfuric acid and related plant design and on techniques to improve and enhance substantially the efficiency of an existing plant by means of small modifications. The book provides readers with a better understanding of the state-of-art in sulfuric acid manufacture as well as, importantly, in the manufacture of value-added products based on sulfur that are also associated with the manufacture of sulfuric acid. Overall, engineers and plant managers will be introduced to technologies for making their sulfuric acid enterprises more productive, remunerative, and environmentally friendly. "A Practical Guide to the Manufacture of Sulfuric Acid, Oleums, and Sulfonating Agents"covers sulfuric acid and derivative chemical plant details from the nuts-and-bolts level to a holistic perspective based on actual field experience. The book is indispensable to anyone involved in implementing a sulfuric acid or related chemical plant."

This is the fourth volume in the well-established series of compendiums devoted to the subject of weld hot cracking. It contains the papers presented at the 4th International Cracking Workshop held in Berlin in April 2014. In the context of this workshop, the term "cracking" refers to hot cracking in the classical and previous sense, but also to cold cracking, stress-corrosion cracking and elevated temp. solid-state cracking. A variety of different cracking subjects are discussed, including test standards, crack prediction, weldability determination, crack mitigation, stress states, numerical modelling, and cracking mechanisms. Likewise, many different alloys were investigated such as aluminum alloys, copper-aluminum dissimilar metal, austenitic stainless steel, nickel base alloys, duplex stainless steel, creep resistant steel, and high strength steel.

Focussing on occurrences of unstable vibrations, or Chatter, in machine tools, this book gives important insights into how to eliminate chatter with associated improvements in product quality, surface finish and tool wear.

Covering a wide range of machining processes, including turning, drilling, milling and grinding, the author uses his research expertise and practical knowledge of vibration problems to provide solutions supported by experimental evidence of their effectiveness. In addition, this book contains links to supplementary animation programs that help readers to visualise the ideas detailed in the text.

Advancing knowledge in chatter avoidance and suggesting areas for new innovations, Chatter and Machine Tools serves as a handbook for those desiring to achieve significant reductions in noise, longer tool and grinding wheel life and improved product finish.

Surge Control of Active-magnetic-bearing-suspended Centrifugal Compressors sets out the fundamentals of integrating active magnetic bearing (AMB) rotor suspension technology in compressor systems, and describes how this relatively new bearing technology can be employed in active control of compressor surge initiation. The authors provide a self-contained and comprehensive review of rotordynamics and the fundamentals of AMB technology. The active stabilization of compressor surge employing AMBs in a machine is fully explored, from modeling of instability and controller design, to the implementation and experimental testing of the control algorithm in a specially-constructed, industrial-size centrifugal compression system. The results of these tests demonstrate the great potential of the new surge control method suggested in this text.
This book will be useful for engineers in industries that involve turbocompressors and magnetic bearings, as well as for researchers and graduate students in the field of applied control. Whatever their level of experience, engineers working in the fields of turbomachinery, magnetic bearings, rotordynamics and controls will find the material in this book absorbing as all these important aspects of engineering are integrated to create a multi-disciplinary solution to a real-life industrial problem and the book is a suitable introduction to the area for newcomers."

This book showcases cutting-edge research papers from the 5th International Conference on Research into Design - the largest in India in this area - written by eminent researchers from across the world on design process, technologies, methods and tools, and their impact on innovation, for supporting design across boundaries. The special features of the book are the variety of insights into the product and system innovation process, and the host of methods and tools from all major areas of design research for the enhancement of the innovation process. The main benefit of the book for researchers in various areas of design and innovation are access to the latest quality research in this area, with the largest collection of research from India. For practitioners and educators, it is exposure to an empirically validated suite of theories, models, methods and tools that can be taught and practiced for design-led innovation.

This volume contains papers presented at the 11th International Conference on Jet Cutting Technology, held at St. Andrews, Scotland, on 8-10 September 1992. Jetting techniques have been successfully applied for many years in the field of cleaning and descaling. Today, however, jet cutting is used in operations as diverse as removing cancerous growths from the human body, decommissioning sunsea installations and disabling explosive munitions. The diversity is reflected in the papers presented at the conference. The papers were divided into several main sections: jetting basics -- materials; jetting basics -- fluid mechanics; mining and quarrying; civil engineering; new developments; petrochem; cleaning and surface treatment; and manufacturing. The high quality of papers presented at the conference has further reinforced its position as the premier event in the field. The volume will be of interest to researchers, developers and manufacturers of systems, equipment users and contractors.

This book provides a comprehensive introduction to and technical description of a unique patented surface-modification technology: plasma surface metallurgy with double-glow discharge plasma process, known as the Xu-Tec process. As such it promotes further attention and interest in scientific research and engineering development in this area, as well as industrial utilization and product commercialization. The Xu-Tec process has opened up a new material engineering field of "Plasma Surface Metallurgy". This surface-modification process can transform many low-grade and low-cost industrial engineering materials into "gold" materials with a high value and high grade or special functions. This improved material can be widely used in industrial production to improve the surface performance and quality of mechanical parts and manufacturing products, and to conserve expensive alloying elements for the benefit of all mankind. "This book will be valuable to those in the general area of surface metallurgy. The substantial description of the Xu-Tec process is very important and should assist in expanding the use of this superior technique. The in-depth explanation of glow discharges and their use in general will also serve as a valuable reference in the field." James E. Thompson, Prof. Fellow of the IEEE Dean of Engineering Emeritus University of Missouri, Columbia, Missouri, USA November, 2016 "A BREAKTHROUGH IN MAKING METAL TOUGHER". ---- SCIENCE & TECHNOLOGY Business Week, July 24, 1989 "NOVEL SURFACE ALLOYING PROCESS" --- THE LEADING EDGE TECHNOLOGY WORDWIDE Materials and Processing Report, Dec. 1987

Machining of Metal Matrix Composites provides the fundamentals and recent advances in the study of machining of metal matrix composites (MMCs). Each chapter is written by an international expert in this important field of research. Machining of Metal Matrix Composites gives the reader information on machining of MMCs with a special emphasis on aluminium matrix composites. Chapter 1 provides the mechanics and modelling of chip formation for traditional machining processes. Chapter 2 is dedicated to surface integrity when machining MMCs. Chapter 3 describes the machinability aspects of MMCs. Chapter 4 contains information on traditional machining processes and Chapter 5 is dedicated to the grinding of MMCs. Chapter 6 describes the dry cutting of MMCs with SiC particulate reinforcement. Finally, Chapter 7 is dedicated to computational methods and optimization in the machining of MMCs. Machining of Metal Matrix Composites can serve as a useful reference for academics, manufacturing and materials researchers, manufacturing and mechanical engineers, and professionals involved with MMC applications. It can also be used to teach modern manufacturing engineering or as a textbook for advanced undergraduate and postgraduate engineering courses in machining, manufacturing or materials.

Welding handicraft is one of the most primordial and traditional technics, mainly by manpower and human experiences. Weld quality and ef?ciency are, therefore, straitly limited by the welder's skill. In the modern manufacturing, automatic and robotic welding is becoming an inevitable trend. However, it is dif?cult for au- matic and robotic welding to reach high quality due to the complexity, uncertainty and disturbance during welding process, especially for arc welding dynamics. The information acquirement and real-time control of arc weld pool dynamical process during automatic or robotic welding always are perplexing problems to both te- nologist in weld ?eld and scientists in automation. This book presents some application researches on intelligentized methodology in arc welding process, such as machine vision, image processing, fuzzy logical, neural networks, rough set, intelligent control and other arti?cial intelligence me- ods for sensing, modeling and intelligent control of arc welding dynamical process. The studies in the book indicate that the designed vision sensing and control s- tems are able to partially emulate a skilled welder's intelligent behaviors: observing, estimating, decision-making and operating, and show a great potential and prom- ing prospect of arti?cial intelligent technologies in the welding manufacturing.

This book presents a collection of chapters on various aspects of futuristic composite materials, from manufacturing challenges to materials characterization. The book covers the scientific basis of processing and synthesizing futuristic composites, including the prerequisite theoretical background and latest fabrication techniques. The book also discusses industrial applications of composites, such as in aerospace, automotive, and sports equipment. This book will serve as a valuable guide for researchers and professionals working in the area of futuristic lightweight materials.

Every critical welding technique and process distilled into a one-stop, accessible resource Safe and effective welding might seem like a pipe dream if you're just getting started. But with a little help from Welding For Dummies you'll be a "golden arm" in no time. This guide will give you techniques you need to get a handle on material evaluation, clean-up, and every step in between. You'll find practical advice on every popular kind of welding, including stick, tig, mig, fluxcore, and even oxyfuel cutting. You'll also get tips on the ideal welding techniques to choose for specific projects. The book shows you how to: Find the required training for welding certifications Use brand-new welding technologies, including laser techniques Practice critical welding techniques you can use in your own hobby shop while staying safe Whether you're looking for some help to further your do-it-yourself projects at home or you're just getting started with a traditional welding educational program and you need a useful supplementary resource, Welding For Dummies is an irreplaceable reference that helps make a challenging trade accessible to everyone.

This book reports the elements required for implementing Just in Time (JIT) technique in companies. The main reasons for low implementation processes and the main benefits from the successful implementation of them are highlighted in this book. Structural equation models are presented to help identify the essential elements in JIT.

This handy reference is an ideal companion to Pipe Trades Pocket Manual by the same author. This book enables pipefitters to solve difficult problems they will face in their work by providing instructions and calculations for common and unusual tasks.

Although the avoidance of hot cracking still represents a major topic in modern fabrication welding components, the phenomena have not yet been fully understood. Through the 20 individual contributions from experts all over the world the present state of knowledge about hot cracking during welding is defined, and the subject is approached from four different viewpoints. The first chapter provides an overview of the various hot cracking phenomena. Different mechanisms of solidification cracking proposed in the past decades are summarized and new insight is particularly given into the mechanism of ductility dip cracking. The effects of different alloying elements on the hot cracking resistance of various materials are shown in the second chapter and, as a special metallurgical effect, the initiation of stress corrosion cracking at hot cracks has been highlighted. The third chapter outlines how numerical analyses and other modelling techniques can be utilized to describe hot cracking phenomena and how such results might contribute to the explanation of the mechanisms. Various hot cracking test procedures are presented in the final chapter with a special emphasis on standardization. For the engineering and natural scientists in research and development the book provides both, new insight and a comprehensive overview of hot cracking phenomena in welds. The contributions additionally give numerous individual solutions and helpful advice for international welding engineers to avoid hot cracking in practice. Furthermore, it represents a very helpful tool for upper level metallurgical and mechanical engineering students.

This book explains how the specifics of Stiff Extrusion influence on the metallurgical properties of Extruded Briquettes. The practical experience of the utilization of Stiff Extrusion in metallurgy obtained so far suggests that this technology can substitute (partially or by 100%) environmentally unfriendly sintering. The authors start reviewing the existing briquetting technologies, providing the reader later on with the specifics of stiff extrusion briquetting technology. Other aspects treated are the applications of extruded briquettes on blast furnace and for the production of manganese ferro alloys. The authors suggest stuff extrusion briquetting technology for direct reduction iron production and list several alternative unconventional applications.

The objective of the book is to give a selection from the papers, which summarize several important results obtained within the framework of the Jozsef Hatvany Doctoral School operating at the University of Miskolc, Hungary. In accordance with the three main research areas of the Doctoral School established for Information Science, Engineering and Technology, the papers can be classified into three groups. They are as follows: (1) Applied Computational Science; (2) Production Information Engineering (IT for Manufacturing included); (3) Material Stream Systems and IT for Logistics. As regards the first area, some papers deal with special issues of algorithms theory and its applications, with computing algorithms for engineering tasks, as well as certain issues of data base systems and knowledge intensive systems. Related to the second research area, the focus is on Production Information Engineering with special regard to discrete production processes. In the second research area the papers show some new integrated systems suitable for optimizing discrete production processes in a top-down way. The papers connecting with the third research field deal with different issues of materials stream systems and logistics, taking into consideration of applied mathematical models and IT-tools. The book makes an effort to ensure certain equilibrium between theory and practice and to show some new approach both from theoretical modelling aspect, as well as experimental and practical point of view.

While pride of place usually goes to a lathe or milling machine, any workshop worthy of the name will have a host of hand tools and accessories to tackle a vast range of other tasks. Yet these are often supplied without detailed instructions, or even any guidance at all. Who has ever seen an instruction manual for a file? However, with the right advice, you can get better results, make your tools last much longer and work faster with less effort.