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Books > Professional & Technical > Mechanical engineering & materials > Production engineering
This book is a guide to modern production planning methods based on new scientific achievements and various practical planning rules of thumb. Several numerical examples illustrate most of the calculation methods, while the text includes a set of programs for calculating production schedules and an example of a cloud-based enterprise resource planning (ERP) system. Despite the relatively large number of books dedicated to this topic, Advanced Planning and Scheduling is the first book of its kind to feature such a wide range of information in a single work, a fact that inspired the author to write this book and publish an English translation. This work consists of two parts, with the first part addressing the design of reference and mathematical models, bottleneck models and multi-criteria models and presenting various sample models. It describes demand-forecasting methods and also includes considerations for aggregating forecasts. Lastly, it provides reference information on methods for data stocking and sorting. The second part of the book analyzes various stock planning models and the rules of safety stock calculation, while also considering the stock traffic dynamics in supply chains. Various batch computation methods are described in detail, while production planning is considered on several levels, including supply planning for customers, master planning, and production scheduling. This book can be used as a reference and manual for current planning methods. It is aimed at production planning department managers, company information system specialists, as well as scientists and PhD students conducting research in production planning. It will also be a valuable resource for students at universities of applied sciences.
Over the past two decades, research in the theory of Petri nets and the development of graphical tools has yielded a powerful methodology. The contributions in Petri Nets in Flexible and Agile Automation present theoretical development of Petri nets as well as in industrial applications to areas such as discrete- event control design, scheduling, performance evaluation and deadlock avoidance. These contributions also include comparative studies of Petri nets and other approaches. A primary theme of this book is to provide a unified approach to the applications of Petri nets in flexible and agile automation and, in that regard, a common notation and terminology is used. The book also allows readers to evaluate the benefits and applicability of state-of-the-art Petri net methods and apply CAD tools to problems of interest. Petri Nets in Flexible and Agile Automation is not only an essential reference for researchers, it is also a very useful tool for engineers, analysts and managers who are responsible for the design, implementation and operation of the next generation of manufacturing systems.
Adaptive Internal Model Control is a methodology for the design and analysis of adaptive internal model control schemes with provable guarantees of stability and robustness. Written in a self-contained tutorial fashion, this research monograph successfully brings the latest theoretical advances in the design of robust adaptive systems to the realm of industrial applications. It provides a theoretical basis for analytically justifying some of the reported industrial successes of existing adaptive internal model control schemes, and enables the reader to synthesise adaptive versions of their own favourite robust internal model control scheme by combining it with a robust adaptive law. The net result is that earlier empirical IMC designs can now be systematically robustified or replaced altogether by new designs with assured guarantees of stability and robustness.
In this global society, manufacturers compete in many ways, and information infrastructures play a critical role in ensuring the right information is available at the right time and the right place to support informed decision making. The traditional approach that assumes all information can be located on a single mainframe and accessed by everybody in the enterprise has fallen by the wayside, and new infrastructures supporting extended or virtual enterprises and globally distributed supply chains are becoming increasingly vital to successful, competitive organizations. Functions, data, and information must be made be available to all without regard to location, accessibility, or the ability to view in a native format. This book is a result of a conference, which brought together a number of leading experts from around the world that work on topics related to the design, implementation, and use of information infrastructures for manufacturing. These experts presented their views on the state of the art, and on a wide variety of topics related to the title. The topics range from the establishment of a generic enterprise framework, which can be used for the design of a supporting information infrastructure to details of how geometric surfaces should be merged together. Although not an exhaustive publication, we believe that the publications in this book represent the state of the art in this research is essential reading for anyone who is attempting the design or development of an information infrastructure for all aspects of Manufacturing.
This book introduces model studies associated with laser surface processing such as conduction limited heating, surface re-melting, Marangoni flow and its effects on the temperature field, re-melting of multi-layered surfaces, laser shock processing, and practical applications. The book provides insight into the physical processes involved with laser surface heating and phase change in laser irradiated region. It is written for engineers and researchers working on laser surface engineering.
The central purpose of this book is to impart knowledge, skills and practical - plementation methods for the planning and operation of adaptable production - cilities and factories. It addresses planning methods and procedures for various types of production facility up to and including entire factories, and is aimed at practicing factory planners and students alike. The book provides facts and demonstrates practical processes using case studies for the purposes of illustration, so that ultimately skills can be acquired that make independent practical implementation and app- cation possible. It is based on up-to-the-minute practical experience and univ- sally applicable knowledge of the planning and technological design of adaptable production facilities (manufacturing and assembly) and factories. In comparison to existing, thematically-similar reference books, what is in- vative about this manual is that it provides the impulse for a more flexible pl- ning approach for the efficient design of adaptable production facilities using - sponsive, unconventional planning and organizational solutions. The book aims to provide a way of integrating systematic and situation-driven planning methods in a meaningful way. Situation-driven planning is becoming increasingly important to production facilities in these fast-moving times of change, in particular in terms of resource and energy efficiency. Existing technical and organizational course of action in terms of resources (both human and technical) need to be selected for the specific case at hand, and changes (to workshops, products, processes and equ- ment) need to be managed.
This handbook focuses on a series of concepts, models and technologies which can be used to improve current practice in life cycle engineering in manufacturing companies around the world. Experts on the main issues relating to life cycle engineering have produced a superb collection of chapters. All the contributing authors are researchers and engineers in the fields of manufacturing paradigms, enterprise integration, product life cycle and technologies for life cycle engineering. Academics and researchers will find this book to be a valuable reference tool. The book illustrates those key factors that ensure successful enterprise and product life cycle integration. Due to the book being developed as a joint industry and university project, its approach should be helpful to both practising professionals and academics. An overview of life cycle engineering concepts, models, methodologies and practices that have been proved to significantly improve the integration and productivity of manufacturing companies have been clearly explained in this handbook. This book will be essential for engineers, designers, product support personnel dealing with enterprise engineering projects. It will also be of immense use to lecturers and senior lecturers working in the fields of enterprise integration, product development, concurrent engineering and integrated manufacturing systems.
Atomic Information Technology revaluates current conceptions of the information technology aspects of the nuclear industry. Economic and safety research in the nuclear energy sector are explored, considering statistical methods which incorporate Monte-Carlo simulations for practical applications. Divided into three sections, Atomic Information Technology covers: Atomic economics and management, Atomic safety and reliability, and Atomic safeguarding and security. Either as a standalone volume or as a companion to conventional nuclear safety and reliability books, Atomic Information Technology acts as a concise and thorough reference on statistical assessment technology in the nuclear industry. Students and industry professionals alike will find this a key tool in expanding and updating their understanding of this industry and the applications of information technology within it.
The most powerful computers in the world are not only used for scientific research, defence, and business, but also in game playing. Computer games are a multi-billion dollar industry. Recent advances in computational intelligence paradigms have generated tremendous interest among researchers in the theory and implementation of games. Game theory is a branch of operational research dealing with decision theory in a competitive situation. Game theory involves the mathematical calculations and heuristics to optimize the efficient lines of play. This book presents a sample of the most recent research on the application of computational intelligence techniques in games. This book contains 7 chapters. The first chapter, by Chen, Fanelli, Castellano, and Jain, is an introduction to computational intelligence paradigms. It presents the basics of the main constituents of compu tational intelligence paradigms including knowledge representation, probability-based approaches, fuzzy logic, neural networks, genetic algorithms, and rough sets. In the second chapter, Chellapilla and Fogel present the evolution of a neural network to play checkers without human expertise. This chapter focuses on the use of a population of neural networks, where each network serves as an evaluation function to describe the quality of the current board position. After only a little more than 800 generations, the evolutionary process has generated a neural network that can play checkers at the expert level as designated by the u.s. Chess Federation rating system. The program developed by the authors has also competed well against commercially available software."
'Micro-scaled Products Development via Microforming' presents state-of-the-art research on microforming processes, and focuses on the development of micro-scaled metallic parts via microforming processes. Microforming refers to the fabrication of microparts via micro-scaled plastic deformation and presents a promising micromanufacturing process. When compared to other micromanufacturing processes, microforming offers advantages such as high productivity and good mechanical properties of the deformed microparts. This book provides extensive and informative illustrations, tables and photos in order to convey this information clearly and directly to readers. Although the knowledge of macroforming processes is abundant and widely used in industry, microparts cannot be developed by leveraging existing knowledge of macroforming because the size effect presents a barrier to this knowledge transfer. Therefore systematic knowledge of microforming needs to be developed. In tandem with product miniaturization, the demand on microparts has been increased for their wide applications in many industries, including automotive, bio-medical, aerospace and consumer electronics industries. Micromanufacturing technologies have thus become more and more important. This book is intended for postgraduates, manufacturing engineers and professionals working in the areas of manufacturing and materials processing.
Focusing on shocks modeling, burn-in and heterogeneous populations, Stochastic Modeling for Reliability naturally combines these three topics in the unified stochastic framework and presents numerous practical examples that illustrate recent theoretical findings of the authors. The populations of manufactured items in industry are usually heterogeneous. However, the conventional reliability analysis is performed under the implicit assumption of homogeneity, which can result in distortion of the corresponding reliability indices and various misconceptions. Stochastic Modeling for Reliability fills this gap and presents the basics and further developments of reliability theory for heterogeneous populations. Specifically, the authors consider burn-in as a method of elimination of 'weak' items from heterogeneous populations. The real life objects are operating in a changing environment. One of the ways to model an impact of this environment is via the external shocks occurring in accordance with some stochastic point processes. The basic theory for Poisson shock processes is developed and also shocks as a method of burn-in and of the environmental stress screening for manufactured items are considered. Stochastic Modeling for Reliability introduces and explores the concept of burn-in in heterogeneous populations and its recent development, providing a sound reference for reliability engineers, applied mathematicians, product managers and manufacturers alike.
Despite the numerous competitive advantages of one-of-a-kind production (OKP), the low efficiency and high costs associated with OKP companies threaten to push their business opportunities into the hands of cheaper overseas suppliers. "One-of-a-Kind Production" introduces a novel strategy and technology to help OKP companies to efficiently mass-produce customized products. In "One-of-a-Kind Production, " case studies from OKP companies are used to validate the feasibility and effectiveness of the OKP strategy and technology. These case studies include: a structural steel construction company, a manufacturer of specifically ordered compressors and refrigeration systems, a customized high pressure vessel manufacturing company, anda custom window and door manufacturer. To help readers understand OKP strategy and technology, the authors offer a year s free access to the OKP Management and Control Software System. This system is based on a new integrated production control and management concept, namely product production structure. It is a useful tool and "One-of-a-Kind Production" is a valuable guide for production engineers and managerial staff in manufacturing companies, as well as for university researchers and graduate students.
This book covers all sustainable fibres applicable in the fashion sector and discusses their importance in the context of sustainability. It is the first of its kind to address all the minute details pertaining to these fibres and to connect these fibres with the world of sustainable fashion. It stresses their importance in developing sustainable apparel, since fibres play a major role as the starting point in the life cycle of clothing.
Proceedings of the ISPRA-Course held at the Escuela Tecnica Superior de Ingenieros Navales, Spain, September 22-26, 1986 in collaboration with Universidad Politecnica de Madrid
This book presents the integration of new tools, the modification of existing tools, and the combination of different tools and approaches to create new technical resources for assisting the innovation process. It describes the efforts deployed for assisting the transformation of Product-Services Systems and explains the main key success factors or drivers for success of each tool or approach applied to solve an innovation problems. The book presents a set of case studies to illustrate the application of several tools and approaches, mainly in developing countries.
Many serious accidents have happened in the world where systems have been large-scale and complex, and have caused heavy damage and a social sense of instability. Furthermore, advanced nations have almost ?nished public inf- structureandrushedintoamaintenanceperiod.Maintenancewillbemore- portant than production, manufacture, and construction, that is, more ma- tenance for environmental considerations and for the protection of natural resources. From now on, the importance of maintenance will increase more and more. In the past four decades, valuable contributions to maintenance policies in reliability theory have been made. This book is intended to s- marize the research results studied mainly by the author in the past three decades. The book deals primarily with standard to advanced problems of main- nance policies for system reliability models. System reliability can be mainly improved by repair and preventive maintenance, and replacement, and rel- bility properties can be investigated by using stochastic process techniques. The optimum maintenance policies for systems that minimize or maximize appropriate objective functions under suitable conditions are discussed both analytically and practically. The book is composed of nine chapters. Chapter 1 is devoted to an int- duction to reliability theory, and brie?y reviews stochastic processes needed for reliability and maintenance theory. Chapter 2 summarizes the results of repair maintenance, which is the most basic maintenance in reliability. The repair maintenance of systems such as the one-unit system and multiple-unit redundant systems is treated. Chapters 3 through 5 summarize the results of three typical maintenance policies of age, periodic, and block replacements.
An increasing interest to scheduling theory can be attributed to the high level of automation of all branches of human activity. The quality of modern production essentially depends on the planning decisions taken at different stages of a production process. Moreover, while the quality of these decisions is improving, the time and flexibility requirements for decision-making are becoming more important. All this stimulates scheduling research. Started as an independent discipline in the early fifties, it now has become an important branch of operations research. In the eighties, the largest Russian publishing house for scientific literature Nauka Publishers, Moscow, issued two books by a group of Byelorussian mathematicians: Scheduling Theory. Single-Stage Systems by V. S. Tanaev, V. S. Gordon and Y. M. Shafransky (1984) and Scheduling Theory. Multi-Stage Systems by V. S. Tanaev, Y. N. Sotskov and V. A. Strusevich (1989). Originally published in Russian, these two books cover two different major problem areas of scheduling theory and can be considered as a two-volume monograph that provides a systematic and comprehensive exposition of the subject. The authors are grateful to Kluwer Academic Publishers for creating the opportunity to publish the English translations of these two books. We are indebted to M. Hazewinkel, J. K. Lenstra, A. H. G. Rinnooy Kan, D. B. Shmoys and W. Szwarc for their supporting the idea of translating the books into English.
A unique book that describes the practical processes necessary to achieve failure free equipment performance, for quality and reliability engineers, design, manufacturing process and environmental test engineers. This book studies the essential requirements for successful product life cycle management. It identifies key contributors to failure in product life cycle management and particular emphasis is placed upon the importance of thorough Manufacturing Process Capability reviews for both in-house and outsourced manufacturing strategies. The readers? attention is also drawn to the many hazards to which a new product is exposed from the commencement of manufacture through to end of life disposal.Revolutionary in focus, as it describes how to achieve failure free performance rather than how to predict an acceptable performance failure rate (reliability technology rather than reliability engineering)Author has over 40 years experience in the field, and the text is based on classroom tested notes from the reliability technology course he taught at Massachusetts Institute of Technology (MIT), USA?Contains graphical interpretations of mathematical models together with diagrams, tables of physical constants, case studies and unique worked examples?
Rapid Tooling Guidelines for Sand Casting describes the guidelines for the sand casting industry in using rapid tooling processes. Topics in the seven chapters include sand casting processes, tool design and construction, fast freeform fabrication processes, rapid tooling processes, sand casting dimension control, rapid tooling evaluation methods and decision making processes. Twelve case studies will also be examined in the book.
Scheduling theory is an important branch of operations research. Problems studied within the framework of that theory have numerous applications in various fields of human activity. As an independent discipline scheduling theory appeared in the middle of the fifties, and has attracted the attention of researchers in many countries. In the Soviet Union, research in this direction has been mainly related to production scheduling, especially to the development of automated systems for production control. In 1975 Nauka ("Science") Publishers, Moscow, issued two books providing systematic descriptions of scheduling theory. The first one was the Russian translation of the classical book Theory of Scheduling by American mathematicians R. W. Conway, W. L. Maxwell and L. W. Miller. The other one was the book Introduction to Scheduling Theory by Soviet mathematicians V. S. Tanaev and V. V. Shkurba. These books well complement each other. Both. books well represent major results known by that time, contain an exhaustive bibliography on the subject. Thus, the books, as well as the Russian translation of Computer and Job-Shop Scheduling Theory edited by E. G. Coffman, Jr., (Nauka, 1984) have contributed to the development of scheduling theory in the Soviet Union. Many different models, the large number of new results make it difficult for the researchers who work in related fields to follow the fast development of scheduling theory and to master new methods and approaches quickly.
The book provides readers with a snapshot of recent research and industrial trends in field of industrial acoustics and vibration. Each chapter, accepted after a rigorous peer-review process, reports on a selected, original piece of work presented and discussed at the Second International Conference on Acoustics and Vibration (ICAV2018), which was organized by the Tunisian Association of Industrial Acoustics and Vibration (ATAVI) and held March 19-21, in Hammamet, Tunisia. The contributions cover advances in both theory and practice in a variety of subfields, such as: smart materials and structures; fluid-structure interaction; structural acoustics as well as computational vibro-acoustics and numerical methods. Further topics include: engines control, noise identification, robust design, flow-induced vibration and many others. This book provides a valuable resource for both academics and professionals dealing with diverse issues in applied mechanics. By combining advanced theories with industrial issues, it is expected to facilitate communication and collaboration between different groups of researchers and technology users.
Computer-Integrated Manufacturing has gained recognition as a most effective tool in increasing manufacturing competitiveness. This book discusses the fundamental knowledge of Computer-Aided Process Planning, the key to integrated manufacturing.
Probabilistic and percentile/quantile functions play an important role in several applications, such as finance (Value-at-Risk), nuclear safety, and the environment. Recently, significant advances have been made in sensitivity analysis and optimization of probabilistic functions, which is the basis for construction of new efficient approaches. This book presents the state of the art in the theory of optimization of probabilistic functions and several engineering and finance applications, including material flow systems, production planning, Value-at-Risk, asset and liability management, and optimal trading strategies for financial derivatives (options). Audience: The book is a valuable source of information for faculty, students, researchers, and practitioners in financial engineering, operation research, optimization, computer science, and related areas.
The integration of manufacturing planning functions, using artificial intelligence techniques, is essential for the effective and efficient operation of advanced manufacturing systems. This book provides an introduction to the integration of intelligent manufacturing systems for both present and next generation manufacturing. Because of its central importance, the book emphasizes the integration of the process planning functions. |
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