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Books > Business & Economics > Business & management > Management of specific areas > Production & quality control management
This book presents detailed discussions concerning the environmental footprints of various packaging systems and materials, life cycle assessments of packaging, sustainable design of various packaging systems and materials, as well as the biodegradation of various packaging materials.
Learn from these authors' experiences tailoring TPM to the disctinctive needs of North American plants, and how TPM fits into an overall manufacturing improvement strategy. A real-world view on what works and what doesn't, Robinson and Ginder provide and excellent resource for strategic planning and an educatioinal tool for middle and upper management. Includes the seven levels of autonomous maintenance, a discussion of unions and TPM, and a TPM master plan.
Currently, the challenge for manufacturing organizations is how to achieve their expected profit by continuously improving productivity or reducing costs. Manufacturing organizations have been using different improvement approaches to achieving cost reduction and productivity improvement for years by eliminating various losses and waste structures, such as excess inventory, excessive workforce, excessive capacity, excessive utility consumption, and so on. But is the problem solved? Unfortunately, no! Often manufacturing companies focus on maximizing the flow and meeting customer needs but forget their real aim - to make a profit for their stakeholders. Too many organizations meet customer expectations by seeking to continuously synchronize the flow to market demand but forget to check that they are doing it profitably enough to ensure business continuity and prosperity. When the financial results show that they are not so profitable, it is already too late. Moreover, the strategic direction of systematic improvements according to the sales trend - depending on the current degree of production capacity utilization and its dynamic effects on cost structures - is deficient in many manufacturing companies. So, would the failure of strategic and profitable systematic improvements be an option? Of course not! If the ultimate goal of the organization is to create target profit for stakeholders, then the behavior and strategic systematic improvements must be directed to those scenarios, strategies, tasks, problems, and "production levers" that are best based on creating the target profit. That's what Strategic Kaizen thinking does - the simultaneous and consistent achievement of systematic operational and financial improvements in a strategic and operational manner. It achieves both synchronous operations at market demand by fulfilling takt time and profitable operations in accordance with profit demand by fulfilling takt profit. In short, the Strategic Kaizen mission is striving for the fulfillment of the ideal state of operations called synchronous profitable operations. In this book, the author, while presenting in detail the seven processes of Strategic Kaizen methodology, exposes the answer to historically incomplete thinking of productivity improvements for target profitability. The uniqueness of the book is reinforced by the detailed presentation of the successful application of the Strategic Kaizen thinking over the years in two multinational manufacturing organizations operating in highly competitive markets, addressing the synchronous profitable operations for both the sales increase scenario and the sales decrease scenario. Moreover, it presents examples of the practical application of the "white-collar" Strategic Kaizen. Essentially, by adopting the Strategic Kaizen methodology presented in detail in this book to consistently achieve the ideal state of a manufacturing organization, organizations will enter a new paradigm of thinking of strategic improvements - Strategic Kaizen thinking - to meet annual and multiannual target profits in a unique and effective way that operates according to its own strategic and operational management system.
This book is a comprehensive and practical guide to project marketing - a crucial aspect of businesses worldwide. It encompasses a variety of key infrastructure projects such as roads, airports, ports, power, irrigation, commercial, and industrial buildings. The volume: * Provides key definitions and discusses concepts such as segmentation, target marketing, positioning in projects, and organizational buyer behaviour. * Draws and adapts from extant marketing theory and provides real-life case studies to demonstrate application of concepts. * Focuses on project marketing logic, marketing mix, negotiation techniques, and strategies to aid contracting/subcontracting firms to realize better pricing and project profitability. An essential handbook for professional marketers and researchers, this book will be indispensable for B-Schools, project managers, entrepreneurs, infrastructure corporations, and start-ups. It will serve as a key text to foster hassle-free relationships between different business actors and reduce roadblocks such as time and cost escalation, litigation, and the like.
1 Ziele und Gliederung der Arbeitsvorbereitung.- 1.1 Stllung der Arbeitsvorbereitung im Unternehmen.- 1.1.1 Prozesskette Procluktentwicklung.- 1.1.2 Prozesskette Auftragsabwicklung.- 1.2 Aufgaben der Arbeitsplanung.- 1.2.1 Arbeitsablaufplanung.- 1.2.2 Arbeitssystemplanung t1.- 2 Arbeitsablaufplanung.- 2.1 Aufgaben cler Arbeitsablaufplanung.- 2.2 Planungsvorbereitung.- 2.3 Stucklistenverarbeitung.- 2.3.1 Stucklistenarten.- 2.3.2 Stucklistenverarbeitung in der Arbeitsvorbereitung.- 2.4 ProzessplanersteHung.- 2.4.1 Ausgangsteilbestimmung.- 2.4.2 Prozessfolgeermittlung.- 2.4.3 Fertigungsmittelauswahl.- 2.4.4 Vorgabezeitermittlung.- 2.4.5 Informationswesen in cler Prozessplanung.- 2.4.6 Fallbeispiel.- 2.5 Operationsplanung.- 2.6 Montageplanung.- 2.6.1 Auspragungen der Montageablaufplanung.- 2.6.2 Hilfsmittel uncl Methoclen zur Montageablaufplanung.- 2.7 Prufplanung.- 2.7.1 Zielsetzung und Arten cler Prufplanung.- 2.7.2 Durchfuhrung der Prufplanung.- 2.7.3 Dokumente der Prufplanung.- 2.8 Fertigungs- und Prufmittelplanung.- 2.8.1 Werkzeugplanung.- 2.8.2 Vorrichtungsplanung.- 2.8.3 Prufmittelplanung.- 2.9 NC-/ RC-Programmierung.- 2.9.1 Grundlagen.- 2.9.2 NC-Programmerstellung.- 2.9.3 MC/RC-Programmerstellung.- 2.10 Kostenplanung/Kalkulation.- 2.10.1 Ziele, Aufgaben und Einordnung.- 2.10.2 Kalkulationsverfahren fur den wirtschaftlichen Verfahrensvergleicht.- 2.10.3 Make-or-buy Entscheidungen.- 3 Arbeitssystemplanung.- 3.1 Aufgaben der Arbeitssystemplanung.- 3.2 Fertigungsmittelplanung.- 3.2.1 Auswahl der Bearbeitungsmaschinen.- 3.2.2 Planung der Anordnungsstruktur.- 3.3 Lager- und Transportplanung.- 3.4 Personalplanung.- 3.5 Flachenplanung.- 3.6 Investitionsrechnung.- 3.6.1 Statische Verfahren.- 3.6.2 Dynamische Verfahren.- 4 Arbeitssteuerung.- 4.1 Aufgaben der Arbeitssteuerung.- 4.2 Produktionsprogrammplanung.- 4.2.1 Absatzplanung.- 4.2.2 Bestandsplanung.- 4.2.3 Primarbedarfsplanung.- 4.2.4 Ressourcengrobplanung (auftragsanonym).- 4.3 Produktionsbedarfsplanung.- 4.3.1 Bruttosekundarbedarfsermittlung.- 4.3.2 Nettosekundarbedarfsermittlung.- 4.3.3 Beschaffungsartzuordnung.- 4.3.4 Durchlaufterminierung.- 4.3.5 Kapazitatsbedarfsermittlung.- 4.3.6 Kapazitatsabstimmung.- 4.4 Eigenfertigungsplanung und -steuerung.- 4.4.1 Losgroessenrechnung.- 4.4.2 Feinterminierung.- 4.4.3 Ressourcenfeinplanung.- 4.4.4 Reihenfolgeplanung.- 4.4.5 Verfugbarkeitsprufung.- 4.4.6 Auftragsfreigabe.- 4.4.7 Auftragsuberwachung.- 4.4.8 Ressourcenuberwachung.- 4.5 Fremdbezugsplanung und -steuerung.- 4.5.1 Bestellrechnung.- 4.5.2 Angebotseinholung/-bewertung.- 4.5.3 Lieferantenauswahl.- 4.5.4 Bestellfreigabe und Bestelloeberwachung.- 4.6 Auftragskoordination.- 4.6.1 Angebotsbearbeitung.- 4.6.2 Auftragsklarung.- 4.6.3 Auftragsgrobterminierung.- 4.6.4 Ressourcengrobplanung (auftragsbezogen).- 4.6.5 Auftragsfuhrung.- 4.7 Lagerwesen.- 4.7.1 Lagerbewegungsfuhrung.- 4.7.2 Bestandssteuerung.- 4.7.3 Lagerort- und Lagerplatzverwaltung.- 4.7.4 Chargenverwaltung.- 4.7.5 Lagerkontrolle.- 4.7.6 Inventur.- 4.8 PPS-Controlling.- 4.8.1 Informationsautbereitung.- 4.8.2 Informationsbewertung.- 4.8.3 Konfiguration.- 4.9 Auspragungen der Arbeitssteuerung.- 4.9.1 Morphologie.- 4.9.2 Auftragsfertiger.- 4.9.3 Rahmenauftragsfertiger.- 4.9.4 Variantenfertiger.- 4.9.5 Lagerfertiger.- 4.10 Ausgewahlte Strategien und Verfahren im Rahmen der Produktionsplanung und -steuerung.- 4.10.1 UEbersicht.- 4.10.2 Management Resources Planning.- 4.10.3 Kanban.- 4.10.4 Fortschrittszahlenkonzept.- 4.10.5 Belastungsorientierte Auftragsfreigabe.- 4.10.6 Optimized Production Technology.- 4.10.7 Einordnung und Bewertung.- 6 EDV-Systeme in der Arbeitsvorbereitung.- 6.1 Tatigkeitsspezifische EDV-Unterstutzung.- 6.1.1 Rationalisierungsmoeglichkeiten durch EDV-Einsatz in der Arbeitsplanung.- 6.1.2 Vorgehensweise zur Rationalisierung der Arbeitsplanung.- 6.1.3 Vorgehensweise zur Einfuhrung von EDV-Systemen.- 6.2 Feature-Technologie.- 6.2.1 Grundbegriffe der Feature-Technologie.- 6.2.2 Anwen
Designed and written by professionals with extensive ISO 9000 Certification experience, the techniques and forms in this Manual have been used successfully to achieve certification at over 50 companies. The 90-Day ISO 9000 Manual provides the basic system you need in place to satisfy an ISO 9000 Audit. First, ISO 9000 is explained and the registration process described in detail. Next, you are taken through exactly what you need to do to prepare for an audit. You are given the working instructions and forms you need to meet certification requirements. The forms are unique and have been designed specifically for ISO 9000 standards. Since ISO 9000 is not designed to be a TQM program the authors have also included a special section that provides the information, instructions and forms needed for quality audits such as Q94 or Z1. If you want to take your program further than just ISO 9000 certification, the material is available to you. The 90-Day ISO 9000 Manual includes the latest published draft of Q91 DIS, which is the formal public review copy. Companies that have recently been audited have noticed that certain improvements in documentation have been expected by registrars. These improvements require rewording the old standards. The new standards have been incorporated in this manual and several schemes have been modified. The authors of The 90-Day ISO 9000 Manual have extensive experience working on ISO 9000 standards review, consulting with companies developing programs, registrar experience and international ISO 9000 activities. This manual will reflect a practical approach to registration for the next five years.
This fully updated new edition of a respected text retains the original's comprehensive and practical approach to food supply chain management, and introduces a global perspective and a wide range of new material. More than ever, this is the food supply chain management textbook. With an introduction that speaks to academic and non-academic audiences alike, the second edition of Food Supply Chain Management covers all-new topics such as cold chain management, "last mile" logistics, blockchain and traceability in the food supply chain, and the implications of global trade and climate change. Case studies examine the farm-to-table movement, sustainable co-ops, and more, with "quick facts" and mini-cases that are engaging and thought-provoking. This textbook is appropriate for upper-level undergraduate and postgraduate students of agricultural business, natural resources, and food science, as well as supply chain management students. Supporting online materials include lecture slides, test banks, and instructor manuals.
Risk Management Professionals seek to identify, analyze, and document the risks associated with a company's business operations, as well as monitor the effectiveness of risk management processes and implement needed changes. The PMI Risk Management Professional (PMI-RMP) (R) certification not only highlights the ability to identify and assess project risks, mitigate threats, and capitalize on opportunities, but it also enhances and protects the needs of the organization. Gaining distinction as a PMI-RMP sets the Risk Management Professional apart from other professionals and brings credit to an organization. The exams from the Project Management Institute are not easy, so whether you are running a course as an instructor or studying by yourself, you need a good study guide to maximize time spent studying and one which enhances the chances of passing the exam. Test takers sitting for the exam need a study guide that suggests which study materials are best to read in preparation for the exam, presents exercises to enhance learning and understanding, and provides sample exam questions. Most study guides just explain the contents of the exam without providing the tools to maximize learning. Klaus Nielsen, an Authorized Training Partner with PMI, translates the PMI examination content outline for April 2022 into what people need to do and know in preparation and provides them with exercises and prep questions as a quick and easy check to ensure they are on the right path in preparation for taking the exam. This book helps maximize the chance of passing the exam.
Managing Quality will help you understand the role of TQM within your organization and how you can best implement it. The authors show you: *how to understand quality management systems, tools and techniques *how to use them *how to assess the cost of quality *how to promote quality amongst your team members *how to lead and motivate your team *how to measure progress towards total quality. It is based upon the Management Charter Initiative's Occupational Standards for Management NVQs and SVQs at Levels 4 & 5. It is particularly suitable also for managers on Certificate and Diploma in Management programmes, including those accredited by BTEC.
The First Industrial Revolution of the eighteenth century brought fundamental changes in the allocation of people, resources, and energy. In the Second Industrial Revolution, the revolutionary impact of automobiles, photography, electric power, and industrial chemicals made the United States a foremost world power. The Third Industrial Revolution begins with the information revolution brought about by the computer. Each decade since World War II has brought crucial developments in the areas of CAD/CAM, fiber optics, lasers, holography, biogenetics, bioagriculture, and telecommunications. The synergy of these new scientific/industrial areas will change our way of life for the next five decades and beyond. Windows on a New World attempts to integrate some of these outstanding changes. Nine chapters, each written by a specialist in the field, deal with the most important topics relevant to microprocessors, lasers, telecommunications, manufacturing, management, biotechnology, and biophysics. Throughout the volume other important areas are mentioned such as holography, bioagriculture, ceramics, and superconductors. Each contribution shapes the basic science of the subject and then goes beyond to raise pertinent questions and suggest reverberations. The work ends with an overview of the consequences of these changes. Finkelstein's thesis is that the United States, richly endowed by nature, fashioned through its history and people the most successful economy the world has known. At the end of the nineteenth century it put into place both a private and an academic structure that gave it preeminence in the world of industrial product development. That world is changing. It is being rebuilt and restructured by new and incredibly important breakthroughs. Change and uncertainty are our constant companions. For those who see this as negatve and frightening, he argues that the industrial revolutions of the past lifted the world from poverty and offered new opportunities for millions of people. If this is the end of an era, it is also the beginning of a new one. A study that broadens our understanding of a complex series of developments, this extraordinary work will be read with interest by economists, politicians, scientists, historians and all others involved in the fields of business and technology.
The goal of Inventory Management will be to explain the dynamics of inventory management's principles, concepts, and techniques as they relate to the entire supply chain (customer demand, distribution, and product transformation processes). The interrelationships of all functions will be defined. The book concentrates on understanding the many ramifications of inventory management. In today's competitive business environment, inventory management has proven to be most critical, and this book is directed to the management of inventory to assist in better understanding the body of knowledge required to operate in a competitive world. Almost all functions such as sales, engineering, and accounting have an impact and are impacted by inventory management. The book will assist in the training of students as well as APICS CPIM (Certified in Production and Inventory Management) candidates. As such it will not only be a textbook, but also a desk reference for those employees responsible for controlling inventories, and thereby assist in reducing cost, improving customer service, and maximizing capacity. Each chapter concludes with a case study and suggested solution. The case studies tell the story of a growing company, Smith Industries, and the related inventory management problems it had to address. The problems addressed relate to the subject matter of the chapter.
The past decade has shown an increasing level of interest, research and application of quantitative models and computer based tools in the process industry. These models and tools constitute the basis of so-called Advanced Planning Systems which have gained considerable attention in practice. In particular, OR methodology has been applied to analyze and support the design of supply networks, the planning and scheduling of operations, and control issues arising in the production of food and beverages, chemicals, pharmaceutical, for instance. This book provides both new insights and successful solutions to problems of production planning and scheduling, logistics and supply chain management. It comprises reports on the state of the art, applications of quantitative methods, as well as case studies and success stories from industry. Its contributions are written by leading experts from academia and business. The book addresses practitioners working in industry as well as academic researchers in production, logistics, and supply chain management.
This text gives a detailed description of practical risk and safety analysis methods, tried and tested in over 100 process industry projects. The aim is to provide the methods and data needed by practicing safety engineers, as well as practical advice on how to use them. Subjects covered are risk acceptability, hazard identification methods, probability and frequency calculation, human error, failure rate data, fire explosion and gas dispersion, emergency action, integrated risk analysis and safety management. Road and ship transport, risk analysis methods and environmental risk analysis, are special topics covered. Several of the methods described have been developed in order to solve special problems, such as identifying operator errors and assessing emergency plans.
The significance of industrial ecology's geographic context of has for too long been neglected. This book makes a timely and pivotal contribution to the field by presenting analysis of an impressive range of case studies from across the world. Authors are highly familiar with their case study locations, which are analysed through a range of theoretical perspectives. International setting emerges as a significant contextual factor with which industrial ecology activity is inextricably linked.' - Alfred Posch, University of Graz, Austria'This book covers updated perspectives on eco-industrial parks across the world. It is an excellent work done by researchers from different backgrounds and cultures. History, barriers, institutional arrangements, policies, waste management, and greenhouse gas emissions, together with eco-industrial parks, are all discussed so that decision makers from different countries can understand the potential benefits of developing eco-industrial parks by considering their own realities. Specifically, case studies from both developing and developed countries are presented so that variations between different countries can be identified. Readers can enhance their knowledge on eco-industrial development, a useful tool for responding to challenges related to current resource depletion, environmental emissions and climate change issues.' - Geng Yong, Shanghai Jiaotong University, PR China With its high-level focus on industrial ecology-related policies such as circular economy and industrial symbiosis, this book provides a timely analysis of the industrial ecology experience worldwide. Editors Pauline Deutz, Donald I. Lyons, and Jun Bi combine their diverse experiences in both research and teaching to examine the topic as a business, community, and academic endeavor in different settings worldwide. International Perspectives on Industrial Ecology provides a cuttingeedge, in-depth exploration of the commonalities and differences of industrial ecology experiences, comparing geographical contexts from each of the world's continents. Expert contributors utilize case studies and contextualized reviews of current projects to formulate invaluable insights in the field. Much attention is given to industrial symbiosis, waste management, circular economy, sustainable development, and environmental management as each pertains to the field. This book's international perspective makes it ideal background reading for academics working in industrial ecology, as well as a valuable reference for postgraduates doing research or taking courses in the field. Public or private sector bodies trying to facilitate industrial symbiosis, economic development agencies considering industrial symbiosis projects, and environmental managers and regulators trying to improve environmental performance in their particular country will also find it engaging and relevant. Contributors: W. Ashton, L. Baas, H. Baumann, J. Bi, F. Boons, R. Branson, S. Brullot, I. Costa, C. Davis, P. Deutz, M Eklund, D. Gibbs, L. Hu, R. Isenmann, G. Korevaar, Y. Lei, L. Liu, P. Lowitt, D.I. Lyons, G. Massard, P. McManus, O.E. Olayide, J. Patchell, M. Rice, E. Romero Arozamena, C. Ruiz Puente, M. Shenoy, W. Spekkink, B. van Hoof, V. Verguts, H. Wang, Q. Wang, B. Zhang
A solid, rigorous, yet comprehensible analysis of process capability indices, this work bridges the gap between theoretical statisticians and quality control practitioners, showing how an understanding of these indices can lead to process improvement.
Explains how software reliability can be applied to software programs of various sizes, functions and languages, and businesses. This work provides real-life examples from industries such as defence engineering, and finance. It is suitable for software and quality assurance engineers and graduate students.
This book features state-of-the-art contributions from two well-established conferences: Changeable, Agile, Reconfigurable and Virtual Production Conference (CARV2020) and Mass Customization and Personalization Conference (MCPC2020). Together, they focus on the joint design, development, and management of products, production systems, and business for sustainable customization and personalization. The book covers a large range of topics within this domain, ranging from industrial success factors to original contributions within the field.
This book shows how graph theory and matrix approach, and fuzzy multiple attribute decision making methods can be used in manufacturing. It proposes a methodology that will make decision making in the manufacturing environment structured and systematic. The book uses case studies to present the applications of decision making methods in real manufacturing situations.
Energy consumption is of great interest to manufacturing companies. Beyond considering individual processes and machines, the perspective on process chains and factories as a whole holds major potentials for energy efficiency improvements. To exploit these potentials, dynamic interactions of different processes as well as auxiliary equipment (e.g. compressed air generation) need to be taken into account. In addition, planning and controlling manufacturing systems require balancing technical, economic and environmental objectives. Therefore, an innovative and comprehensive methodology - with a generic energy flow-oriented manufacturing simulation environment as a core element - is developed and embedded into a step-by-step application cycle. The concept is applied in its entirety to a wide range of case studies such as aluminium die casting, weaving mills, and printed circuit board assembly in order to demonstrate the broad applicability and the benefits that can be achieved.
This book showcases how the latest and most advanced types of analytical modeling and empirical analysis can help to create value in the global supply chain. Focusing on practical relevance, it shares valuable management insights and addresses key issues in operations management (OM), demonstrating how past research has led to various practices and impacts, while also exploring the aspirations of the latest research. It presents current research on various topics such as global supply chain design, service supply chains, product design, responsible supply chains, performance and incentives in operations, data analytics in health services, new business models in the digital age, and new digital technology advances such as blockchain. In addition, it presents practical case studies on the aforementioned topics. Beyond the value of its contents, the book is intended as a tribute to Professor Morris Cohen, who has been a major contributor to advancing the research frontier in operations management and a driving force in shaping the field. Given its scope, the book will appeal to a wide readership, from researchers and PhD students to practitioners and consultants.
The complexity of today's large organisations, businesses, and social institutions defeats management approaches based on monolithic thinking. Most industry and service organisations look at their performance either from a single perspective - productivity, quality, safety, etc. - or from different but separate perspectives that reside in organisational silos. Quality is treated separately from safety, which, again, is treated separately from productivity, and so on. While siloed thinking may be convenient in the short term, it fails to recognise that any specific perspective reveals only a part of what goes on. Yet it is essential to have a unified view of how an organisation functions effectively to manage changes and to ensure the organisation excels in what it does. Synesis represents the mutually dependent set of priorities, perspectives, and practices that an organisation needs to carry out its activities as intended. It shows how to overcome the fragmentation in foci, scope, and time that characterises the dominant change management paradigms. This book is consequently not about productivity or quality or safety or reliability but about all of these together. It is about why it is necessary to think of them as a whole. And it is about how this can be done in practice.
In todays industries, New Product Development (NPD) is often the focal point of competition. Companies that are able effectively to develop, produce and introduce new products are the key competitors in markets where variety and time-to-market play an increasingly important role. This examination into the organisation of Integrated Product Development aims to answer the question: Which integration mechanisms lead to effective co-ordination and overlap of New Product Development activities in which situations? The mechanisms, strat egies and goals, knowledge and skills, and organisational arrangements are presented, and their impact on the results of NPD projects and relationships is discussed. An in-depth understanding of the background and theory is provided, using detailed case s tudies to illustrate both the human and organisational issues in practice. |
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